Welding Residual Stresses Depending on Solid-State Transformation Behaviour Studied by Numerical and Experimental Methods

2011 ◽  
Vol 681 ◽  
pp. 85-90 ◽  
Author(s):  
Christoph Heinze ◽  
Arne Kromm ◽  
Christopher Schwenk ◽  
Thomas Kannengiesser ◽  
Michael Rethmeier
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Retained Austenite ◽  
Weld Zone ◽  
High Strength ◽  
Filler Materials ◽  
Stress Distributions ◽  
State Transformation ◽  
Synchrotron Diffraction ◽  
Solid State Transformation

The development of high-strength structural steels with yield strengths up to 1000 MPa results in the requirement of suitable filler materials for welding. Recently designed low transformation temperature (LTT) alloys offer appropriate strength. The martensitic phase transformation during welding induces compressive residual stress in the weld zone. Therefore, the mechanical properties of welded joints can be improved. The present paper illustrates numerical simulation of the residual stresses in LTT-welds taking into account the effect of varying Ms/Mf-temperatures, and therefore different retained austenite contents, on the residual stresses. Residual stress distributions measured by synchrotron diffraction are taken as evaluation basis. A numerical model for the simulation of transformation affected welds is established and can be used for identification of appropriate Ms-temperatures considering the content of retained austenite.

scholarly journals Influence of carbonitriding conditions on phase composition and residual stresses for 20MnCr5 low alloy steel

2021 ◽  
Vol 47 (2) ◽  
pp. 790-799
Author(s):  
Richard J Katemi ◽  
Jeremy Epp
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Alloy Steel ◽  
Retained Austenite ◽  
Case Depth ◽  
Martensite Phase ◽  
Stress Distributions ◽  
Low Alloy Steel ◽  
The Core ◽  
Core Hardness

This paper reports an investigation of the influence of carbonitriding conditions for 20MnCr5 low alloy steel. Three gaseous carbonitriding conditions were investigated based on different carbon and nitrogen potentials to attain varying levels of carbon between 0.62 and 0.93% mass, whereas for nitrogen between 0.19 and 0.26% mass at the surface. Analysis of retained austenite and residual stress distributions was conducted using X-ray diffraction technique. The effective case depth varied between 900 and 1200 µm. The case microstructures were characterized by varying proportions of retained austenite and martensite, while the core contained essentially bainitic microstructures. The maximum amount of retained austenite which occurred at a depth of 50 µm from the subsurface ranged between 30 and 70% mass and significantly influenced the level of surface micro-hardness whereas the core hardness remaining relatively constant at 450 HV1. High values of residual stresses in martensite phase were observed. The signs, magnitudes, distributions and location of maximum compressive residual stresses were highly influenced by the maximum fraction of retained austenite. Retained austenite of 30%, 50% and 70% mass at the surface lead to peak compressive residue stresses of -280, -227, and -202 MPa at depths of 555, 704, and 890 μm, respectively. Keywords: Carbonitriding, retained austenite, martensite, residual stress, XRD.

Residual Stress in Steel Fusion Welds Joined Using Low Transformation Temperature (LTT) Filler Material

2013 ◽  
Vol 768-769 ◽  
pp. 620-627 ◽  
Author(s):  
Jens Gibmeier ◽  
Esther Obelode ◽  
Jens Altenkirch ◽  
Arne Kromm ◽  
Thomas Kannengiesser
Keyword(s):  
Residual Stress ◽  
Phase Transformation ◽  
Stress Distribution ◽  
Residual Stresses ◽  
Transformation Temperature ◽  
Retained Austenite ◽  
Welding Residual Stress ◽  
Phase Fraction ◽  
Filler Materials ◽  
Ni Content

Welding residual stress is of major concern for structural integrity assessment in industrial components. Shear and volume strains resulting from the austenite-martensite-transformation affect the development of residual stress during welding. Controlling the phase transformation allows adjustment of the welding residual stress. Low transformation temperature (LTT) weld filler materials exhibiting reduced MS-temperatures allow postponing the phase transformation. The associated strain arising from the delayed transformation compensates for the thermal contraction strains and as such may reduce tensile or even introduce compressive residual stress. In this article we discuss the tri-axial residual stress distribution in 15 mm S690Q steel plates joined with LTT filler materials with 10 wt% Cr and a Ni-content that varies from 8 to 12 wt%. Using complementary synchrotron X-ray and neutron diffraction stress analysis the macroscopic residual stress was derived from the phase specific lattice strain and phase fraction of martensite and retained austenite, respectively. The local phase specific unstrained lattice parameters were determined using stress relieved combs. The investigation revealed increasing phase fraction of retained austenite with increasing Ni-content. Further, independent of the Ni-content in each weld in the fusion zone, significant compressive residual stresses were found in the longitudinal direction, which are balanced by tensile residual stresses in the heat affected zone (HAZ). In the weld transverse and normal direction the stress distribution is qualitatively similar but less in magnitude. The increased amount of retained austenite reduces the compressive stress arising from shear and volume strains during the delayed phase transformation and therefore no significant increase in compression was observed for decreasing MS-temperatures.

scholarly journals Investigations of Residual Stress Distributions in Retained Austenite and Martensite after Carbonitriding of a Low Alloy Steel

2014 ◽  
Vol 996 ◽  
pp. 550-555
Author(s):  
Richard J. Katemi ◽  
Jeremy Epp ◽  
Franz Hoffmann ◽  
Matthias Steinbacher
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Alloy Steel ◽  
Retained Austenite ◽  
Stress Distributions ◽  
Low Alloy Steel ◽  
X Ray Diffraction ◽  
Carbon And Nitrogen ◽  
Stress States ◽  
Nitrogen Contents

Specimens of low alloy steel were carbonitrided under different conditions to attain varying levels of carbon and nitrogen contents. The residual stress depth distribution was evaluated in martensite and retained austenite by X-ray diffraction. Beside standard evaluations, triaxial residual stress states with σ33≠0 in both phases were also considered. High values of residual stresses in both phases were observed. The sign, magnitude and location of maximum compressive residual stresses were greatly influenced by the level of carbon and nitrogen contents.

scholarly journals Formation of welding residual stresses in low transformation temperature (LTT) materials

2009 ◽  
Vol 14 (1) ◽  
pp. 74-81 ◽  
Author(s):  
Thomas Kannengiesser ◽  
Arne Kromm
Keyword(s):  
Residual Stress ◽  
Synchrotron Radiation ◽  
Residual Stresses ◽  
Transformation Temperature ◽  
Steel Structures ◽  
High Strength ◽  
High Energy ◽  
Phase Transformation Temperature ◽  
Filler Materials ◽  
Precise Knowledge

For the safety and cost efficiency of welded high-strength steel structures, precise knowledge of the level and distribution of welding- and cooling-specific stresses and residual stresses is essential, since they exert a decisive influence on strength, crack resistance, and finally on the bearable service load. This paper presents innovative filler materials, of which the phase transformation temperature was deliberately adjusted via the chemical composition. The transformation behaviour of these martensitic Low Transformation Temperature (LTT-) filler materials shows direct effects on the local residual stresses in the weld and the HAZ. These effects can purposefully be exploited to counteract the thermally induced shrinkage of the material and to produce significant compressive residual stresses in the weld. Comparative welding experiments were carried out on 690 MPa high-strength base materials using various LTT-filler materials. High energy synchrotron radiation was used for residual stress measurement. Particularly the use of high energy synchrotron radiation makes it possible to detect the residual stress condition fast without destruction of material. Thereby, residual stress depth gradients can be determined simultaneously without removing material. In steel, gradients of up to 150 µm can be resolved in such a way. Furthermore, the application of high energy radiation permits determination of residual stresses of any available residual austenite contents. Results show significant dependence of transformation temperatures on the resulting residual stress level and distribution.

Finite Element Simulative Analysis on the Influence of Solid-State Transformation on Welding Residual Stress

2013 ◽  
Vol 785-786 ◽  
pp. 1229-1235 ◽  
Author(s):  
Chun Run Li ◽  
Zhi Peng Zhang ◽  
Yi Ming Zhang ◽  
Zong Tao Fang
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Solid State ◽  
Phase Change ◽  
Weld Zone ◽  
Thermal Strain ◽  
Welding Process ◽  
Welding Residual Stress ◽  
State Transformation ◽  
Solid State Transformation

This paper takes the Q345 steel as an example, adopting finite element simulative analysis to study the influence of solid-state transformation on welding residual stress. By setting the value of the thermal strain in different temperature, the change in volume caused by the phase changes is equivalent to the thermal strain. Simulation includes two cases which are consideration of phase transformations and not consideration. The results showed that the distribution trend of the longitudinal stress of the weld zone is substantially the same in the two simulations. In the case of not consider the simulation of phase change, there is a lot of stress in the weld zone and the heat affected zone and the maximum value could be 427 MPa. In regard to transverse stress, phase change not only affects the value of the stress, but also changes the direction of the stress of the weld middle portion. Welding residual stress is also measured by X-ray. Phase change simulation and experimental results are in good agreement, it can be concluded that phase change in the welding process will result in a significant impact on the distribution of the residual stress, which could not be ignored in the finite element simulation of welding process.

Capability of martensitic low transformation temperature welding consumables for increasing the fatigue strength of high strength steel joints

2020 ◽  
Vol 62 (9) ◽  
pp. 891-900
Author(s):  
Jonas Hensel ◽  
Arne Kromm ◽  
Thomas Nitschke-Pagel ◽  
Jonny Dixneit ◽  
Klaus Dilger
Keyword(s):  
Residual Stress ◽  
Phase Transformation ◽  
Fatigue Strength ◽  
High Strength Steel ◽  
Transformation Temperature ◽  
Fatigue Cracks ◽  
High Strength ◽  
Filler Material ◽  
Phase Transformation Temperature ◽  
Filler Materials

Abstract The use of low transformation temperature (LTT) filler materials represents a smart approach for increasing the fatigue strength of welded high strength steel structures apart from the usual procedures of post weld treatment. The main mechanism is based on the effect of the low start temperature of martensite formation on the stress already present during welding. Thus, compressive residual stress formed due to constrained volume expansion in connection with phase transformation become highly effective. Furthermore, the weld metal has a high hardness that can delay the formation of fatigue cracks but also leads to low toughness. Fundamental investigations on the weldability of an LTT filler material are presented in this work, including the characterization of the weld microstructure, its hardness, phase transformation temperature and mechanical properties. Special attention was applied to avoid imperfections in order to ensure a high weld quality for subsequent fatigue testing. Fatigue tests were conducted on the welded joints of the base materials S355J2 and S960QL using conventional filler materials as a comparison to the LTT filler. Butt joints were used with a variation in the weld type (DY-weld and V-weld). In addition, a component-like specimen (longitudinal stiffener) was investigated where the LTT filler material was applied as an additional layer. The joints were characterized with respect to residual stress, its stability during cyclic loading and microstructure. The results show that the application of LTT consumables leads to a significant increase in fatigue strength when basic design guidelines are followed. This enables a benefit from the lightweight design potential of high-strength steel grades.

On the Mechanics of Residual Stresses in Girth Welds

2006 ◽  
Vol 129 (3) ◽  
pp. 345-354 ◽  
Author(s):  
P. Dong
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Relative Importance ◽  
Stress Distributions ◽  
Unified Framework ◽  
Joint Geometry ◽  
Weld Residual Stress ◽  
Girth Welds ◽  
Welding Procedure

In this paper, some of the important controlling parameters governing weld residual stress distributions are presented for girth welds in pipe and vessel components, based on a large number of residual stress solutions available to date. The focus is placed upon the understanding of some of the overall characteristics in through-wall residual stress distributions and their generalization for vessel and pipe girth welds. In doing so, a unified framework for prescribing residual stress distributions is outlined for fitness-for-service assessment of vessel and pipe girth welds. The effects of various joint geometry and welding procedure parameters on through thickness residual stress distributions are also demonstrated in the order of their relative importance.

Numerical Simulation of Residual Stresses due to Multipass Welding in High Strength Steel Plates and Validation against Experimental Measurements

2018 ◽  
Vol 941 ◽  
pp. 269-273
Author(s):  
Constant Ramard ◽  
Denis Carron ◽  
Philippe Pilvin ◽  
Florent Bridier
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
High Strength Steel ◽  
High Strength ◽  
Steel Plates ◽  
Contour Method ◽  
Hole Drilling ◽  
Experimental Measurements ◽  
Element Analysis ◽  
Multipass Welding

Multipass arc welding is commonly used for thick plates assemblies in shipbuilding. Sever thermal cycles induced by the process generate inhomogeneous plastic deformation and residual stresses. Metallurgical transformations contribute at each pass to the residual stress evolution. Since residual stresses can be detrimental to the performance of the welded product, their estimation is essential and numerical modelling is useful to predict them. Finite element analysis of multipass welding of a high strength steel is achieved with a special emphasis on mechanical and metallurgical effects on residual stress. A welding mock-up was specially designed for experimental measurements of in-depth residual stresses using contour method and deep hole drilling and to provide a simplified case for simulation. The computed results are discussed through a comparison with experimental measurements.

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