Creep of Slurry Squeeze-Cast ZA-27 Zinc Alloy with Different Solid Fractions at 140 °C

2018 ◽  
Vol 928 ◽  
pp. 194-199
Author(s):  
Chinnarut Panpun ◽  
Thawatchai Plookphol ◽  
Somjai Janudom
Keyword(s):  
Solid Fraction ◽  
Research Work ◽  
Creep Property ◽  
Ambient Air ◽  
Tensile Creep ◽  
Diffusional Creep ◽  
Zinc Alloy ◽  
Squeeze Cast ◽  
Creep Stress ◽  
Semi Solid

This research work was aimed at studying creep of a slurry squeeze-cast ZA-27 zinc alloy. The Gas-Induced Semi-Solid (GISS) technique was used for preparing semi-solid metal slurry with two different solid fractions. The ZA-27 alloy slurry was squeeze cast to form plate-like specimens with dimension of 100×100×15 mm3. The tensile specimens were machined from the squeeze-cast plates and heat-treated before mechanical test. Tensile creep tests were performed at 140 °C, at stresses of 20, 40, 60 and 80 MPa, in an ambient air. Two groups of specimens, the low solid fraction ZA-27 alloy (GISS 5s) and the high solid fraction ZA-27 alloy (GISS 15s) were tested for comparison of creep property. The results show that the GISS 5s has longer creep life than the GISS 15s. The power-law creep stress exponents (n) of GISS 5s and GISS 15s are 1.45 and 1.04, respectively. Based on the creep stress exponents found from the present study, it could be concluded that at the temperature of 140 °C and stress between 20 and 80 MPa, creep of both alloys was governed by the diffusional creep mechanism.

Prediction of Phase Segregation During Mold Filling of Semi-Solid Slurries

1999 ◽  
Author(s):  
Mahmut D. Mat ◽  
Olusegun J. Ilegbusi
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Rate ◽  
Solid Fraction ◽  
Transfer Rate ◽  
Phase Segregation ◽  
Mold Filling ◽  
Semisolid Slurry ◽  
Processing Parameter ◽  
Inlet Velocity ◽  
Semi Solid

Abstract Phase segregation during the mold filling of semisolid slurry (Sn-15%Pb) is numerically investigated under non-isothermal conditions. The effects of operating parameters on the phase segregation including inlet velocity, initial solid fraction, heat transfer rate, mold geometry are considered. The semi-solid slurry is considered a non-Newtonian fluid below a critical solid fraction (fcr) and a viscoplastic medium saturated with liquid phase above the critical solid fraction. A group of particles are introduced at the mold inlet and phase segregation is studied by following the trajectories of these particles. The sharp property change at the slurry air interface is resolved with Van Leer numerical method. It is found that phase segregation is significantly affected by processing parameter. The segregation decreases with high inlet velocity, low heat transfer rate from the mold wall and cylindrical mold geometry.

scholarly journals Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer

Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 637 ◽  
Author(s):  
Chaiyoot Meengam ◽  
Yongyuth Dunyakul ◽  
Dech Maunkhaw ◽  
Suppachai Chainarong
Keyword(s):  
Aluminum Alloy ◽  
Liquid Phase ◽  
Bonding Strength ◽  
Transient Liquid Phase ◽  
Solid Metal ◽  
Bonding Time ◽  
Zinc Alloy ◽  
Transient Liquid Phase Bonding ◽  
Bonding Zone ◽  
Semi Solid

Transient Liquid Phase Bonding (TLPB) process of semi-solid metal 7075 aluminum alloys (SSM7075) using 50 μm thick of ZA27 zinc alloys as interlayers for the experiment were carried out under bonding temperatures of 480 and 540 °C and bonding times of 30, 60, 90 and 120 min respectively. In the bonding zone, the semi-solid state of ZA27 zinc alloy interlayers were diffused into the SSM7075 aluminum alloy. Examination of the bonding zone using Scanning Electron Microscope (SEM) and Energy-dispersive X-ray spectroscopy (EDS) showed that the precipitation of the intermetallic compound of η(Zn–Al–Cu), β(Al2Mg3Zn3), T′(Zn10Al35Cu55) and MgZn2 were formed in the bonding zone. The better homogenized microstructure in the bonding zone was formed when increasing bonding time and bonding temperature. The highest bonding strength was recorded at 17.44 MPa and average hardness was at 87.67 HV with the bonding time of 120 min and temperature at 540 °C. Statistically, the coefficient of determination analysis of bonding strength data was at 99.1%.

Using ProCAST to Study the Effects of SEED Process Parameters on the Radial Temperature Distribution in Semi-Solid Slugs

2020 ◽  
Vol 993 ◽  
pp. 1004-1010
Author(s):  
Min Luo ◽  
Da Quan Li ◽  
Wen Ying Qu ◽  
Stephen P. Midson ◽  
Qiang Zhu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Temperature Distribution ◽  
Transfer Coefficient ◽  
Solid Fraction ◽  
Process Parameters ◽  
Radial Temperature ◽  
Fraction Distribution ◽  
Semi Solid ◽  
The Heat Transfer Coefficient

The SEED (Swirled Enthalpy Equilibrium Device) process was used to produce semi-solid slurries. One of the factors that controls whether or not a slug can be used to produce high quality castings is the solid fraction distribution within the slug, and the solid fraction distribution is strongly dependent upon the temperature distribution. In this study, a model has been developed using ProCAST to investigate the relationship between process parameters and the temperature distribution within slugs. The parameters examined included the heat transfer coefficient between the crucible and slug, the heat transfer coefficient between the crucible and air, the slug diameter, and the initial melt temperature (pouring temperature). It was found that the most important parameters controlling the temperature distribution within slugs were the crucible size and the heat transfer coefficient between crucible and air. Adjustment of other parameters had little influence on the temperature distribution. Processing parameters will be discussed in order to allow the SEED process to be used for the production of large diameter slugs (>100 mm), and for narrow freezing range (0.3<fs<0.5, fs is fraction solid) alloys such as 6063.

Modeling of Semi-Solid A356 Alloy under Upsetting Process

2006 ◽  
Vol 116-117 ◽  
pp. 622-625
Author(s):  
M. Shakiba ◽  
Hossein Aashuri
Keyword(s):  
Solid Fraction ◽  
Yield Criterion ◽  
Flow Behavior ◽  
A356 Alloy ◽  
Two Phase ◽  
Thermomechanical Process ◽  
Modeling Process ◽  
High Solid Fraction ◽  
Flow Through ◽  
Semi Solid

The flow behavior of a semi-solid A356 alloy at high solid fraction was studied. The mushy zone was considered as an effective two-phase, so that the solid continuum can be compressible porous media, and the liquid phase interaction with the solid skeleton was of Darcy type. The semi-solid flow through the upsetting test was modeled in ABAQUS finite element method software. The Gurson yield criterion has been developed for the modeling process of the flow behavior of solid porous medium. Specimens were globulized by a thermomechanical process and then were tested for various percentages of upsetting. The distribution of solid fraction along the radius of the specimens at different height reduction showed a good correlation with model prediction.

Age hardening behaviour of semi‐solid squeeze cast A319 aluminium alloy

2018 ◽  
Vol 49 (12) ◽  
pp. 1503-1509 ◽  
Author(s):  
Q.F. Wang ◽  
L.D. Wang ◽  
D.Y. Zhu ◽  
Z. Lin ◽  
X. Chen ◽  
...  
Keyword(s):  
Aluminium Alloy ◽  
Age Hardening ◽  
Squeeze Cast ◽  
Semi Solid

Globule-Globule Interactions during Deformation in Semi-Solid Al-Cu Using Time-Resolved X-Ray Tomography

2012 ◽  
Vol 192-193 ◽  
pp. 179-184
Author(s):  
Kristina Maria Kareh ◽  
Peter D. Lee ◽  
Christopher M. Gourlay
Keyword(s):  
Solid Fraction ◽  
Three Dimensional ◽  
Solid Alloy ◽  
Three Dimensional Imaging ◽  
Time Resolved ◽  
X Ray ◽  
Analysis Techniques ◽  
Solid Deformation ◽  
Fundamental Understanding ◽  
Semi Solid

Optimising semi-solid processing and accurately modelling semi-solid deformation requires a fundamental understanding of the globule-scale mechanisms that cause the macroscopic rheological response. In this work, apparatus and analysis techniques are being developed for the time-resolved, three-dimensional imaging of semi-solid alloy deformation. This paper overviews synchrotron X-ray tomography results on globular Al-15wt%Cu deformed at 0.7 solid fraction using extrusion. The globule-globule interactions in response to load were quantified in terms of the response of individual globules with respect to globule translation, rotation, and deformation. The potential of time-resolved X-ray tomography in the study of semi-solid alloy deformation is then discussed.

Effect of Solid Fraction on Microstructure and Casting Faults of AZ91D Alloys in New Type Semi-Solid Injection Process

2006 ◽  
Vol 116-117 ◽  
pp. 441-444 ◽  
Author(s):  
Kenji Miwa ◽  
Rudi S. Rachmat ◽  
Takuya Tamura
Keyword(s):  
Solid Fraction ◽  
Testing Machine ◽  
Solid Particles ◽  
Casting Defects ◽  
Permanent Mold ◽  
Forming Process ◽  
Injection Process ◽  
Controlling System ◽  
New Type ◽  
Semi Solid

We have developed new type semi-solid injection process, that is, runner-less injection process. In order to investigate the effects of solid fraction on microstructure and casting defects of AZ91D in new type semi solid injection process, semi-solid forming testing machine which has the same system as a runner-less injection machine has been made on an experimental basis. Its temperature controlling system has been established to obtain the homogeneous solid-liquid coexisted state in its injection cylinder. AZ91D billets are injected into a permanent mold by this machine in the semi-solid state. A shearing in the part of nozzle of injection cylinder is the most important to reveal thixotropic property of alloy slurry in semi solid forming process by injection machine. So it needs controlling of solid fraction to affect thixotropic property. In order to decrease casting defects and hold homogeneous structure, solid fraction more over 50% is needed. But when the solid fraction increases more than 50%, primary solid particles grow coarser, and then controlling method is required to suppress coarsening. In the case of less than 50% of solid fraction, liquid part preferentially fills inside the permanent mold and alloy slurry continue to fill the mold behind alloy liquid. Then large casting defects form at the boundary of both flows.

Influence of additions of Sb and/or Sr on microstructure and tensile creep behaviour of squeeze-cast AZ91D Mg alloy

2017 ◽  
Vol 683 ◽  
pp. 37-45 ◽  
Author(s):  
Punit Kumar ◽  
A.K. Mondal ◽  
S.G. Chowdhury ◽  
G. Krishna ◽  
Ashok Kumar Ray
Keyword(s):  
Creep Behaviour ◽  
Mg Alloy ◽  
Tensile Creep ◽  
Squeeze Cast

The Rheological Behavior of HS6-5-2 Tool Steel for Non-Isothermal Processing

2012 ◽  
Vol 192-193 ◽  
pp. 317-322
Author(s):  
Farzad Hosseini Yekta ◽  
S.A. Sadough ◽  
Vahid Pouyafar ◽  
Amin Jabbari
Keyword(s):  
Shear Rate ◽  
Cooling Rate ◽  
Tool Steel ◽  
Solid Fraction ◽  
Rheological Behavior ◽  
Liquid Fraction ◽  
Outer Cylinder ◽  
Processing Temperature ◽  
Applied Torque ◽  
Semi Solid

The rheological behavior of semi-solid tool steel is investigated using a conventional rheometer under cooling rate and shear rate. The processing of steels in semi-solid state is still at development stage due to the high processing temperature involved. The candidate grades of steel for thixoforming are high speed, high carbon, stainless steel and ductile iron. TheHS6-5-2 tool steel has a wide semi-solid range of over 200 C and the required spheroidal microstructure achieved by partial re-melting from as supplied state without any mechanical agitation, indicated the potential of this grade to be investigated in semi-solid processing. For non-isothermal processing an increase of solid fraction related to solidification due to thermal exchanges is observed. In the first series of experiment after melting the feed stock in an alumina cup, the alloy is sheared continuously by a rotating rod with a constant shear rate under three different cooling rates to the 55% corresponding liquid fraction. In the second series of experiment three different shear rates were applied under a constant cooling rate. The apparent viscosity of the slurry as a function of cooling rate and solid fraction is calculated from the applied torque to the outer cylinder. The results show that the slurry viscosity decreases with increasing shear rate and increases with increasing cooling rate and solid fraction. Additionally for a given solid fraction, shear thinning behavior is observed.

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