Coercimeter for non-destructive control of solid alloys

The widespread use of solid-alloy tools in modern engineering makes it necessary to ensure and maintain quality in the process of their production. The use of hard alloy plates of inadequate quality results in the instability of the mechanical processing and, as a consequence, the quality of the processed products in the batch is reduced. Heterogeneity of structure and properties is a significant disadvantage of products of cermet solid alloys as a product of powder metallurgy. They must therefore be subject to 100 per cent quality control. Today, various methods are used in order to control the physical and mechanical properties of products, such as hardness and microhardness of the surface and surface layer. Non-destructive control methods, one of which is a magnetic method based on measurement of the coercive force of an article, are of high priority and potential. A coercimeter instrument is proposed to implement this method. This research gives a description of the principle of its work, the functions performed by individual nodes, their electrical circuits and possibilities.

Microstructure Evolution and Solidification Behavior of a Novel Semi-Solid Alloy Slurry Prepared by Vibrating Contraction Inclined Plate

In this work, based on the A356 alloy, a novel Al–Si–Mg–Cu–Fe–Sr alloy with good mechanical property and high thermal conductivity was developed. The semi-solid slurry of the alloy was prepared via the vibrating contraction inclined plate. The microstructure evolution and solidification behavior of the alloy were investigated. The results demonstrated that, compared with the A356 alloy, the enhanced property of the Al–Si–Mg–Cu–Fe–Sr alloy was associated with the size of primary α-Al grains and morphology of eutectic Si phases. In addition, the preparation process parameters of semi-solid slurries, including the pouring temperature, inclination angle, and vibration frequency, had a crucial effect on the size and morphology of primary α-Al grains. The optimized pouring temperature, inclination angle, and vibration frequency were 670 °C, 45°, and 60 Hz, respectively. In this condition, for the primary α-Al grains, a minimum grain diameter of 64.31 µm and a maximum shape factor of 0.80 were obtained. This work provides a reference for the application of the alloy with high performance in the field of automobile and communication.

A Review of Corrosion Resistance Alloy Weld Overlay Cladding Material for Geothermal Applications

Geothermal is known as renewable energy and a clean energy source but inherent properties make this energy clean. Minerals and deposits in geothermal reservoirs create a scale that is persistent in its corrosive nature. In addition, heat extremes and pressure variations present challenges to the integrity of the wellhead components and the downhole casing. Such challenges need to be mitigated to achieve maximum output from these aging or even newly commissioned wells. The geothermal power industry has reported a wide range of corrosion problems. Given the highly corrosive conditions to be treated in the geothermal sector and the benefits of reduced unplanned downtime, operating cost savings would be expected if more CRAs clad products were used. In many cases, only the material's surface requires corrosion resistance and carbon or alloy steel can be clad with a more corrosion-resistant alloy. Up to 80% of the cost of using solid alloy can be saved by cladding. Carbon or low-alloy steel cladding can be carried out by overlay welding. This paper reviews available literature on corrosion in the geothermal environment and presents the successful use of clad products in other industries to support the rising demand for Philippine geothermal applications.

Interfacial Phenomena and Inclusion Formation Behavior at Early Melting Stages of HCFeCr and LCFeCr Alloys in Liquid Iron

Chromium is normally added to liquid alloy in the form of different grades of ferrochromium (FeCr) alloys for the requirement of different alloy grades, such as stainless steels, high Cr cast iron, etc.. In this work, inclusions in two commercially produced alloys, i.e., high-carbon ferrochromium (HCFeCr) and low-carbon ferrochromium (LCFeCr) alloys, were investigated. The FeCr alloy/liquid iron interactions at an early stage were investigated by inserting solid alloy piece into contact with the liquid iron for a predetermined time using the liquid-metal-suction method. After quenching these samples, a diffusion zone between the alloys and the liquid Fe was studied based on the microstructural characterizations. It was observed that Cr-O-(Fe) inclusions were formed in the diffusion zone, FeOx inclusions were formed in the bulk Fe, and an “inclusion-free” zone was detected between them. Moreover, it was found that the HCFeCr was slowly dissolved, but LCFeCr alloy was rapidly melted during the experiment. The dissolution and melting behaviors of these two FeCr alloys were compared and the mechanism of the early-stage dissolution process of FeCr alloys in the liquid Fe was proposed.

Phase-Field Modeling of Chemoelastic Binodal/Spinodal Relations and Solute Segregation to Defects in Binary Alloys

Microscopic phase-field chemomechanics (MPFCM) is employed in the current work to model solute segregation, dislocation-solute interaction, spinodal decomposition, and precipitate formation, at straight dislocations and configurations of these in a model binary solid alloy. In particular, (i) a single static edge dipole, (ii) arrays of static dipoles forming low-angle tilt (edge) and twist (screw) grain boundaries, as well as at (iii) a moving (gliding) edge dipole, are considered. In the first part of the work, MPFCM is formulated for such an alloy. Central here is the MPFCM model for the alloy free energy, which includes chemical, dislocation, and lattice (elastic), contributions. The solute concentration-dependence of the latter due to solute lattice misfit results in a strong elastic influence on the binodal (i.e., coexistence) and spinodal behavior of the alloy. In addition, MPFCM-based modeling of energy storage couples the thermodynamic forces driving (Cottrell and Suzuki) solute segregation, precipitate formation and dislocation glide. As implied by the simulation results for edge dislocation dipoles and their configurations, there is a competition between (i) Cottrell segregation to dislocations resulting in a uniform solute distribution along the line, and (ii) destabilization of this distribution due to low-dimensional spinodal decomposition when the segregated solute content at the line exceeds the spinodal value locally, i.e., at and along the dislocation line. Due to the completely different stress field of the screw dislocation configuration in the twist boundary, the segregated solute distribution is immediately unstable and decomposes into precipitates from the start.

Investigation of the Effect of Tungsten Carbide (WC) Nanopowder on Iron-Based Powder Structural Materials

Studies of a powder used as a modifier obtained from solid-alloy waste, such as tungsten carbide (drill balls), are presented. Dispersion, particle morphology and phase analysis of the powder were studied. The powder obtained from solid-alloy waste is a phase – it is tungsten carbide WC, it consists of nanoobjects of various shapes (nanoparticles, nanoplastics) up to 100 nm in size, with a slight presence of agglomerates up to 250 nm in size. The influence of tungsten carbide nanopowder as a modifier on the mechanical properties (strength and hardness) of PK70D3 iron-based powder structural steel has been studied. For the study, two different modes of preparation of powder alloy have been used with the use of one-stage and two-stage sintering. The influence of additive nanopowder of tungsten carbide on the mechanical properties of structural alloy powder based on iron PK70D3 has been defined: strength increases by more than 23% (in single-stage sintering), by more than 28% (in double-sintering), hardness decreases by more than 6% in single-stage sintering and increases by more than 26% with two stages of sintering, compared to the initial alloy. It has been shown that samples, obtained using double sintering with a tungsten nanopowder modifier (2.5%), have higher values of strength (more than 80%) and hardness (more than 13%), compared to modified samples, obtained by single-stage sintering technology. Thus, the modification of a 2.5 % nanoprobe of tungsten carbide, a widely used structural powder alloy based on iron PC70D3 allows for a significant change in mechanical properties. The use of powder alloys in double sintering technology provides the material hardness and the strength increase.

Antimicrobial efficacy and durability of copper formulations over one year of hospital use

Objective: To evaluate 3 formulations of copper (Cu)-based self-sanitizing surfaces for antimicrobial efficacy and durability over 1 year in inpatient clinical areas and laboratories. Design: Randomized control trial. Setting: We assessed 3 copper formulations: (1) solid alloy 80% Cu–20% Ni (integral copper), (2) spray-on 80% Cu–20% Ni (spray-on) and (3) 16% composite copper-impregnated surface (CIS). In total, 480 coupons (1 cm2) of the 3 products and control surgical grade (AISI 316) stainless steel were inserted into gaskets and affixed to clinical carts used in patient care areas (including emergency and maternity units) and on microbiology laboratory bench work spaces (n = 240). The microbial burden and assessment of resistance to wear, corrosion, and material compatibility were determined every 3 months. Participants included 3 tertiary-care Canadian adult hospital and 1 pediatric-maternity hospital. Results: Copper formulations used on inpatient units statistically significantly reduced bacterial bioburden compared to stainless steel at months 3 and 6. Only the integral copper product had significantly less bacteria than stainless steel at month 12. No statistically significant differences were detected in microbial burden between copper formulations and stainless-steel coupons on microbiology laboratory benches where bacterial counts were low overall. All mass changes and corrosion rates of the formulations were acceptable by engineering standards. Conclusions: Copper surfaces vary in their antimicrobial efficacy after 1 year of hospital use. Frequency of cleaning and disinfection influence the impact of copper; the greatest reduction in microbial bioburden occurred in clinical areas compared to the microbiology laboratory where cleaning and disinfection were performed multiple times daily.