Effect of Welding Speed on the Microstructure and Corrosion Properties of Weld and Heat Affected Zones in GTA Welded AA2014 Alloy

2019 ◽  
Vol 969 ◽  
pp. 834-838
Author(s):  
M.P. Shankar ◽  
R. Sokkalingam ◽  
Bhavani Kosuri ◽  
K. Sivaprasad ◽  
V. Muthupandi

The microstructure and corrosion properties of weld fusion zone and the heat affected zones of gas tungsten arc (GTA) welded AA2014 alloy, welded at varying speeds of 1.5mm/s, 2.5 mm/s and 3.5 mm/s were examined for gaining knowledge on the effect of welding speed on corrosion behavior at localized regions of the weldment. The macrostructure and microstructure of the welds were evaluated with optical microscope. The corrosion properties were examined with potentiodynamic polarization in aqueous 3.5% NaCl solution. The GTA welding has resulted in grain refinement fusion zone and dispersion of coarse Al2Cu phases within the grains and along the grain boundaries of heat affected zones. With increase in welding speed the grain size of AA2014 at the fusion zone reduces significantly and also the corrosion resistance of the fusion zone and heat affected zone could decrease as it shows higher negative corrosion potential.

2020 ◽  
Vol 15 (2) ◽  
Author(s):  
Subravel V

In this investigation an attempt has been made to study the effect of welding on fusion characteristics of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints. Five joints were fabricated using different levels of welding speed (105 mm/min –145 mm/min). From this investigation, it is found that the joints fabricated using a welding speed of 135 mm/min yielded superior tensile properties compared to other joints. The formation of finer grains and higher hardness in fusion zone and uniformly distributed precipitates are the main reasons for the higher tensile properties of these joints


2020 ◽  
Vol 15 (1) ◽  
Author(s):  
Subravel V ◽  
Chandrasekaran V

The challenges of achieving significant weight reduction in the automobile industry in the context of fuel savings, recyclability and emission reduction has promoted focus on lightweight metals such as magnesium. GTA welding technology is the main welding method adopted for magnesium alloys because of its advantages of utility and economy. Both magnetic arc oscillation and current pulsing techniques resulted in significant microstructural refinement in weld fusion zone. Hence in this investigation an attempt has been made to study the constant current and arc oscillation on tensile and microstructural characteristics of gas tungsten arc welded AZ31B magnesium alloy joints. From this investigation, it is found that the joints fabricated with magnetic arc oscillation having the superior tensile properties compared to constant current welding. The formation of fine grains and higher hardness in fusion zone are the main reasons for the superior tensile properties of these joints.


2017 ◽  
Vol 62 (4) ◽  
pp. 2101-2106
Author(s):  
M. Kciuk ◽  
S. Lasok

AbstractThe paper presents the influence of heat treatment on the structure and corrosion resistance of X5CrNi18-10 steel. To determine the structure which has been obtained after heat treatment the methods of light and scanning electron microscopy with EDS microanalysis were used. The electrochemical corrosion properties of the investigated steel were studied in 3.5% NaCl solution using potentiodynamic polarization tests. Basing on the registered curves, the corrosion current, polarization resistance and corrosion potential were determined. The corrosion tests were followed by fractographic researches.


2019 ◽  
Vol 8 (2) ◽  
pp. 5360-5365

The change in microstructure, hardness and corrosion rate of Ni-Hard 4 cast iron were studied after surface modification with Nitrogen mixed the Argon shielding environment. The microstructure of the modified layer was grains with the presence of nitrogen, observed under the optical microscope. An average of 1.37wt% of Nitrogen was observed in the modified layer during EDAX analysis. The presence of Nitrogen in the modified layer has formed FeN, Ni3N and Cr2N phases. The formation of nitride phases were confirmed during XRD spectral analysis. The hardness of the modified layer was taken along the depth direction. The hardness of the modified layer was improved from 578HV of the substrate to 1735HV of the modified layer. The electrochemical polarization test was conducted at a 3.5wt. % saline (NaCl) solution in both the substrate and the modified layer. The modified layer forms a protective layer over the surface and reduced the corrosion rate than the substrate


2020 ◽  
Vol 9 (5) ◽  
pp. 668-677
Author(s):  
Vipin Tandon ◽  
Manish A. Thombre ◽  
Awanikumar P. Patil ◽  
Ravindra V. Taiwade ◽  
Himanshu Vashishtha

AbstractIn the present investigation, an attempt has been made to investigate the replacement compatibility of conventional austenitic stainless steel (316L) with low-Ni austenitic stainless steel (201) by employing their dissimilar welding using gas tungsten arc welding technique with varying heat input. The effects of heat input on the microstructural, mechanical, and corrosion properties were studied. The result depicts the balanced austenite/ferrite content in the fusion zone for both the heat inputs. The low heat input process, which results in a faster cooling rate, demonstrates higher tensile strength and microhardness. Similarly, the pitting corrosion resistance of the fusion zone demonstrates better properties on the low heat input process attributed to the lesser dendritic length and lesser interdendritic arm spacing.


2019 ◽  
Vol 969 ◽  
pp. 895-900 ◽  
Author(s):  
Muralimohan Cheepu ◽  
D. Venkateswarlu ◽  
P. Nageswara Rao ◽  
S. Senthil Kumaran ◽  
Narayanan Srinivasan

In the present study, TC4 titanium alloy was gas tungsten arc welded to evaluate the mechanical and metallurgical properties of the welds. The welds were carried out at different welding conditions such as welding speed and current to identify their effect on microstructural changes and strength of the welds. The results of bead geometry measurements suggests that the fusion zone width and depth was greatly varying with the welding speed and current. It is also observed that the fusion zone microstructure and heat affected zones are greatly controlled by welding conditions. Therefore the mechanical properties of the welds were improved with the changes in welding conditions and are correlated with the metallurgical features of the welds. The optimal welding conditions were analysed using Box-Behnken design and analysis of variance technique for identifying strength of the welds and better bead geometry parameters.


2013 ◽  
Vol 779-780 ◽  
pp. 205-211 ◽  
Author(s):  
Chun Hong Li ◽  
Chun Mei Li ◽  
Deng Ming Chen

The microstructure and intergranular corrosion phenomenon were investigated by means of optical imaging,SEM and EDS. Hardness was conducted and electrochemical corrosion properties were researched in 3.5% Nacl solution by electrochemical tester.The result showed, there was no intergranular corrosion phenomenon when the samples underwent cold rolling and stabilization heat treatment;The intergranular corrosion was obviously when the samples were annealed at 180°C for 90h or 150h;The corrosion potential of TO1 state annealed at 180°C for 90h and TO2 state annealed at 180°C for 150h was lower than cold rolled and stabilization heat treatment samples,they were more susceptible to electrochemical corrosion.


2007 ◽  
Vol 546-549 ◽  
pp. 1821-1826
Author(s):  
Jian Hua Liu ◽  
Jun Xiu Shi ◽  
Song Mei Li ◽  
Jun Lan Yi

Galvanic properties were evaluated on bare and anodized Ti-1023 titanium alloy which coupled to Ni-electroplated, Zn-electroplated, Cd-electroplated 30CrMnSiA and anodized LY12, respectively. Corrosion properties including open circuit potential (Eoc) of each material, galvanic corrosion potential (Eg), and corrosion current (Ig) of the couples were monitored in conjunction with a Model 263A potentiostat system. Corrosion current density (Īg) and average value of corrosion potential (Ēg) were calculated from Ig-time and Eg-time curves, respectively. Corrosion morphology was observed on a optical microscope (OM) and corrosion mechanisms were analyzed and discussed. The corrosion resistance of Ti-1023/LY12 couple was significantly improved by Ti-1023 anodized coating. However, the coating accelerated the dissolve of the three electroplated coatings in the other galvanic couples, resulting in a heavy corrosion attack on 30CrMnSiA steel.


2019 ◽  
Vol 14 (4) ◽  
Author(s):  
Subravel V ◽  
Asaithambi B

The challenges of achieving significant weight reduction in the automobile industry in the context of fuel savings, recyclability and emission reduction has promoted focus on lightweight metals such as magnesium. GTA welding technology is the main welding method adopted for magnesium alloys because of its advantages of utility and economy. Both magnetic arc oscillation and current pulsing techniques resulted in significant microstructural refinement in weld fusion zone. Hence in this investigation an attempt has been made to study the arc pulsing and arc oscillation on tensile and microstructural characteristics of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints. From this investigation, it is found that the joints fabricated with magnetic arc oscillation having the superior tensile properties compared to pulsed current welding. The formation of fine grains and higher hardness in fusion zone are the main reasons for the superior tensile properties of these joints


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