The Application and Performance of Diamond and PCBN Tools in Difficult-to-Cut Materials

2017 ◽  
Vol 263 ◽  
pp. 90-96 ◽  
Author(s):  
Yu Hai Zhou
Keyword(s):  
High Speed ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Hard Material ◽  
High Speed Machining ◽  
Manufacturing Enterprises ◽  
Hard Materials ◽  
And Performance ◽  
Material Tool ◽  
Pcbn Tools

Diamondand PCBN are extra-hard materials. There are several grades in the PCD andPCBN groups. Comprehensive Review of Super hard materials such as diamond cutting tools, high-speed machining PCBN tool and performance, the type of domestic and international manufacturing and research status . Elaborate on three high-speed machining with a diamond cutter nature and characteristics of the domestic and foreign manufacturing enterprise status, as well as polycrystalline cubic boron nitride tool features and applications. The isotropic synthetic graphite high-speed processing of diamond tool applications, engine block, cylinder heads high-speed milling PCBN cutting tool applications, aerospace application example to illustrate the advantages of hard material tool in high-speed machining of titanium alloys in high speed turning PCBN tools. Hard material tool to provide guidance and support for the selection of high-speed processing manufacturing enterprises.

High Precision Cutting and High Speed Interrupted Cutting of Hardened Steel With PCBN Tools

1999 ◽  
Author(s):  
Katsuhito Yoshida ◽  
Satoru Kukino ◽  
Takashi Harada ◽  
Tomohiro Fukaya ◽  
Junichi Shiraishi ◽  
...  
Keyword(s):  
High Precision ◽  
High Speed ◽  
New Technologies ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Hardened Steel ◽  
Precision Machining ◽  
Polycrystalline Cubic Boron Nitride ◽  
Interrupted Cutting ◽  
Pcbn Tools

Abstract PCBN (Polycrystalline Cubic Boron Nitride) cutting tools have become very familiar in the industries for cutting hardened steel parts and the demand for PCBN tools is growing rapidly. One of the reasons for this is the trend of replacing grinding processes with cutting. Although the trend of processing is to use more cutting, there still remains grinding in many processing fields. High precision machining and high speed interrupted machining have been such fields. In this study it has been verified that a novel cutting method can be applied to high precision machining with the smoothness of Rz 0.8 μm and that a new PCBN has sufficient reliability against tool failure in high speed (< 250m/min) interrupted cutting. Thus cutting has become applicable to those machining and the trend of replacement of grinding with cutting will be enhanced. Those new technologies will be introduced in this report.

scholarly journals Feasibility of Cobalt-Free Nanostructured WC Cutting Inserts for Machining of a TiC/Fe Composite

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3432
Author(s):  
Edwin Gevorkyan ◽  
Mirosław Rucki ◽  
Tadeusz Sałaciński ◽  
Zbigniew Siemiątkowski ◽  
Volodymyr Nerubatskyi ◽  
...  
Keyword(s):  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Machined Surface ◽  
Powder Consolidation ◽  
Plasma Sintering ◽  
Cutting Inserts ◽  
Spark Plasma ◽  
And Performance ◽  
Nanostructured Tungsten Carbide

The paper presents results of investigations on the binderless nanostructured tungsten carbide (WC) cutting tools fabrication and performance. The scientific novelty includes the description of some regularities of the powder consolidation under electric current and the subsequent possibility to utilize them for practical use in the fabrication of cutting tools. The sintering process of WC nanopowder was performed with the electroconsolidation method, which is a modification of spark plasma sintering (SPS). Its advantages include low temperatures and short sintering time which allows retaining nanosize grains of ca. 70 nm, close to the original particle size of the starting powder. In respect to the application of the cutting tools, pure WC nanostructure resulted in a smaller cutting edge radius providing a higher quality of TiC/Fe machined surface. In the range of cutting speeds, vc = 15–40 m/min the durability of the inserts was 75% of that achieved by cubic boron nitride ones, and more than two times better than that of WC-Co cutting tools. In additional tests of machining 13CrMo4 material at an elevated cutting speed of vc = 100 m/min, binderless nWC inserts worked almost three times longer than WC-Co composites.

Stability and Control of Tooling System for High-Speed Machining

2014 ◽  
Vol 684 ◽  
pp. 375-380
Author(s):  
Deng Sheng Zheng ◽  
Jian Chen ◽  
D.F. Tao ◽  
L. Lv ◽  
Gui Cheng Wang
Keyword(s):  
Natural Frequency ◽  
High Speed ◽  
System Stability ◽  
Finite Model ◽  
High Speed Machining ◽  
Cnc Machine ◽  
And Performance ◽  
The Stability ◽  
Tooling System ◽  
And Control

Tooling system for high-speed machining is one of the key components of high-end CNC machine , its stability and reliability directly affects the quality and performance of the machine. Based on the finite element method, developing a 3D finite model of high-speed machining tool system, studying on the stability of the high Speed machining tool from the natural frequency by the method of modal analysis. Analysis the amount of the overhang and clamping of the tooling , different shank taper interference fit and under different speed conditions, which affects the natural frequency of high-speed machining tool system. Proposed to the approach of improving system stability, which also provides a theoretical basis for the development of new high-speed machining tool system.

Machinability of Pearlitic Cast Iron With Cubic Boron Nitride (CBN) Cutting Tools

2002 ◽  
Vol 124 (4) ◽  
pp. 820-832 ◽  
Author(s):  
Jiancheng Liu ◽  
Kazuo Yamazaki ◽  
Hiroyuki Ueda ◽  
Norihiko Narutaki ◽  
Yasuo Yamane
Keyword(s):  
Cast Iron ◽  
Boron Nitride ◽  
Tool Wear ◽  
High Speed ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Machining Conditions ◽  
Machining Center

In order to increase the accurate finishing productivity of pearlitic cast iron, face milling by CBN (Cubic Boron Nitride) cutting tools was studied. The main focus of the study is the machinability investigation of pearlitic cast iron with CBN cutting tools by studying the relationships among machining conditions such as feed rate, cutting speed as well as CBN cutting tool type, tool wear, workpiece surface quality, cutting forces, and cutting temperature. In addition, an emphasis is put on the effect of Al additive in pearlitic cast iron on its machinability and tool wear characteristics. High-speed milling experiments with CBN cutting tools were conducted on a vertical machining center under different machining conditions. The results obtained provide a useful understanding of milling performance by CBN cutting tools.

scholarly journals FINISH MACHINING OF THE CUTTING INSERTS FROM CUBIC BORINE NITRIDE BL GROUP COMPOSITE

2021 ◽  
pp. 102-114
Author(s):  
Anatolii Chumak ◽  
Sergey Klimenko ◽  
Sergei Klimenko ◽  
Andriy Manokhin ◽  
Artem Naydenko ◽  
...  
Keyword(s):  
High Speed ◽  
Metal Cutting ◽  
Synthetic Diamond ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Diamond Powder ◽  
Abrasive Machining ◽  
Abrasive Particles ◽  
Cutting Inserts ◽  
Synthetic Diamond Powder

Finishing methods of machining of superhard composite’s working elements based on cubic boron nitride BL group are considered. The results of the microgeometry formation research of the cutting inserts’ surfaces during machining by free powders of synthetic diamond, grinding wheels and a method of vibro-magnetic-abrasive machining (VMAM) are presented. It is shown that during VMAM the friction between the inserts’ surfaces and the abrasive particles result in microremoval of the material, which reduces the roughness of the cutting inserts’ surfaces. It is established that additional fine grinding with 14/10 mkm synthetic diamond powder provides the absence of microgeometry defects of the cutting inserts’ surfaces left by pre-machining. The result of high-quality rounding of cutting edges and the formation of surfaces of cutting inserts with less roughness is an increase in strength and wear resistance of metal-cutting tools in high-speed machining under conditions of significant loads.

scholarly journals PCBN Tool Wear for Hard Materials Based on Thermodynamics Principals

2015 ◽  
Vol 9 (1) ◽  
pp. 1103-1108
Author(s):  
Fang Shao ◽  
Yuting Wang ◽  
Yingqun Xiao ◽  
Lihua Xiao ◽  
Kesheng Zhang
Keyword(s):  
High Speed ◽  
Material Selection ◽  
Cutting Tools ◽  
Extreme Temperature ◽  
Energy Criterion ◽  
Diffusion Reaction ◽  
Depth Of Cut ◽  
Pcbn Tool ◽  
Lathe Machine ◽  
Pcbn Tools

The temperature rise exceeds over 1000°C in cutting process while working with PCBN tools high speed machining. This intense temperature results in wearing of tools and thus diffusion and oxidation are mainly responsible for wearing. This paper proposes the oxidation and diffusion wearing for PCBN cutting tools and analysis has been carried out considering thermodynamics principles. The next step is to find out dissoluation concentration of PCBN tool materials. The temperature range is different for these materials. The Gibbs free energy criterion is utilized for analysis purposes and validates the formed diffusion reaction rules in extreme temperature scenario. The PCBN tools were used for carrying out machining tests at different speeds 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut was 0.1, 0.8, 1, and 1.5 mm respectively on controlled lathe machine PUMA300LM. It was revealed that experimentals results matches with theoratical data. These findings will be utilized for future reference for tools designing and material selection.

Main Features of High Speed Machining Chucks and their Selection

2019 ◽  
Vol 814 ◽  
pp. 217-223
Author(s):  
Gui Cheng Wang ◽  
Tao Pang ◽  
Guo Yong Xu ◽  
Ding Jiang
Keyword(s):  
Theoretical Basis ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Machining ◽  
Rational Selection ◽  
High Speed Cutting ◽  
Main Application ◽  
Technical Requirements ◽  
Comprehensive Performance ◽  
Selection Of

With the development of high-speed machining technology, new technical requirements have been put forward for the clamping of high-speed cutting tools. The traditional clamping methods can not meet the needs of high-speed machining. In this paper, the comprehensive performance of high-speed chucks is systematically compared and analyzed, and the characteristics and main application areas of various high-speed chucks are sorted out, which provides a theoretical basis for scientific and rational selection of chucks.

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