Batch Fabrication of Shape Memory Actuated Polymer Microvalves by Transfer Bonding Techniques

2009 ◽  
Vol 6 (4) ◽  
pp. 219-227 ◽  
Author(s):  
T. Grund ◽  
C. Megnin ◽  
J. Barth ◽  
M. Kohl

Polymer based microvalves offer outstanding properties for biomedical and life science applications. They can be produced cost efficiently by batch fabrication methods. Further, by adapting the polymer material, custom-tailored properties of the valve are possible. For mechanically active microvalves, actuation with smart materials like shape memory alloys is highly attractive due to their high work output per volume and favorable scaling behavior. For the integration of such smart materials, fabrication process incompatibilities between the actuator material and the polymer target system need to be avoided. This can be achieved by novel transfer bonding technologies being optimized for batch fabrication. These technologies are demonstrated for polymer microvalves actuated by a shape memory alloy but they can also be applied to other functional materials and structures.

2018 ◽  
Vol 30 (3) ◽  
pp. 479-494 ◽  
Author(s):  
Venkata Siva C Chillara ◽  
Leon M Headings ◽  
Ryohei Tsuruta ◽  
Eiji Itakura ◽  
Umesh Gandhi ◽  
...  

This work presents smart laminated composites that enable morphing vehicle structures. Morphing panels can be effective for drag reduction, for example, adaptive fender skirts. Mechanical prestress provides tailored curvature in composites without the drawbacks of thermally induced residual stress. When driven by smart materials such as shape memory alloys, mechanically-prestressed composites can serve as building blocks for morphing structures. An analytical energy-based model is presented to calculate the curved shape of a composite as a function of force applied by an embedded actuator. Shape transition is modeled by providing the actuation force as an input to a one-dimensional thermomechanical constitutive model of a shape memory alloy wire. A design procedure, based on the analytical model, is presented for morphing fender skirts comprising radially configured smart composite elements. A half-scale fender skirt for a compact passenger car is designed, fabricated, and tested. The demonstrator has a domed unactuated shape and morphs to a flat shape when actuated using shape memory alloys. Rapid actuation is demonstrated by coupling shape memory alloys with integrated quick-release latches; the latches reduce actuation time by 95%. The demonstrator is 62% lighter than an equivalent dome-shaped steel fender skirt.


2015 ◽  
Vol 1765 ◽  
pp. 153-158 ◽  
Author(s):  
Luiz F.A. Rodrigues ◽  
Fernando A. Amorim ◽  
Francisco F.R. Pereira ◽  
Carlos J. de Araújo

ABSTRACTShape memory alloys are functional materials that can recover plastic strains between 2 and 6%. This property can be used to produce actuators for many areas as medicine, robotic, aeronautic and others. Recently, it has been observed the particular interest for shape memory alloys welding, especially to obtain Ni-Ti similar and dissimilar joints and fabricate simple or complex structures. In this sense, this work present an experimental study of tungsten inert gas pulsed welding applied to Ni-Ti shape memory alloy wires with 0.9 mm in diameter, previously heat treated at 450 °C for 20 minutes and air cooled. For that, it was carried out tensile tests at isothermal temperatures from 40 °C to 90 °C (steps of 10 °C) for welded and unwelded wires. The transformation temperatures obtained from differential scanning calorimetry were compared to verify the effect of welding process. It was also performed a stabilization process by mechanical cycling in some welded and unwelded Ni-Ti wires. The results showed a low strength and strain capacity of the weld joint at higher temperatures. Although, at lowest temperature, close to 40 °C, it was observed higher values of maximum stress and strain for welded Ni-Ti wires.


2012 ◽  
Vol 24 (2) ◽  
pp. 247-261 ◽  
Author(s):  
Ricardo AA Aguiar ◽  
Marcelo A Savi ◽  
Pedro MCL Pacheco

Smart materials have a growing technological importance due to their unique thermomechanical characteristics. Shape memory alloys belong to this class of materials being easy to manufacture, relatively lightweight, and able to produce high forces or displacements with low power consumption. These aspects could be exploited in different applications including vibration control. Nevertheless, literature presents only a few references concerning the experimental analysis of shape memory alloy dynamical systems. This contribution deals with the experimental analysis of shape memory alloy dynamical systems by considering an experimental apparatus consisted of low-friction cars free to move in a rail. A shaker that provides harmonic forcing excites the system. The vibration analysis reveals that shape memory alloy elements introduce complex behaviors to the system and that different thermomechanical loadings are of concern showing the main aspects of the shape memory alloy dynamical response. Special attention is dedicated to the analysis of vibration reduction that can be achieved by considering different approaches exploiting either temperature variations promoted by electric current changes or vibration absorber techniques. The results establish that adaptability due to temperature variations is defined by a competition between stiffness and hysteretic behavior changes.


2005 ◽  
Vol 888 ◽  
Author(s):  
K. Jai Ganesh ◽  
Arunya Suresh

ABSTRACTShape Memory Alloys (SMAs) are versatile functional materials with an I.Q of their own. This class of SMART Materials exhibit unique properties like superelasticity and shape memory effect (SME) which have made them suitable for potential applications. Although Ni-Ti SMAs have attracted attention ever since their inception in 1962, Cu based SMAs due to their ease in fabrication, cost effectiveness and high temperature properties are gaining immense popularity. This research aimed at the fabrication of Cu-14 Al-3.5 Ni (wt %) Shape Memory Alloy by a simple cost effective route and its characterization to correlate its structure and properties. The alloy of desired composition was melted in an Electric Resistance Furnace at 1473 K and cast in a metallic mould. Homogenization was carried out at 1123 K for twenty four hours followed by analysis of chemical composition by Optical Emission Spectroscopy. Transformation temperatures of the alloy were determined using Differential Scanning Calorimetry. Heat treatment operations were carried out at 1273 K for one hour followed by quenching in different media. Optical and SEM micrographs were taken at various magnifications and the formation of self accommodating martensite was observed which was further confirmed by X-Ray Diffraction technique. Further improvements in the mechanical properties of the alloy by quaternary additions of Mn and Ti have been cited. Finally, SME was observed in a rolled strip of the alloy, thus concreting the obtained results.


2018 ◽  
Vol 203 ◽  
pp. 06005
Author(s):  
Azmi Mohammad Hassan ◽  
Raizal Saifulnaz Muhammad Rashid ◽  
Nazirah Ahmad ◽  
Shahria Alam ◽  
Farzad Hejazi ◽  
...  

Smart structures are defined as structures that able to adapt and maintain structural characteristics in dealing with changes of external disturbance, environment and unexpected severe loadings. This ability will lead to improve structural safety, serviceability and structural life extension. Shape memory alloys is one of the smart materials which has potential to be integrated in structural system to provide functions such as sensing, actuation, self-adapting and healing of the structures. The unique characteristic of shape memory alloys material is the ability to ‘remember’ its original shape after deformation. Nickel Titanium superelastic shape memory alloy wire is popular and widely used in many engineering fields and owned fully recovery of maximum strain of 6%-13.5% which is among the best shape recovery limit in alloy materials. The austenite finish temperature plays important role in stress-strain behaviour of superelastic shape memory alloys where higher stress required to complete martensite transformation with the increase of austenite finish temperature. The similar behaviour also is observed in the case of higher strain rate. The behaviour of superelastic shape memory alloys need to be studied before implementing in the structural system, so the targeted improvement for the structural system can be achieved.


Author(s):  
Amine Riad ◽  
Amine Riad ◽  
Amine Riad ◽  
Mohamed Mansouri

The shape memory alloys belong to the smart materials thanks to their thermomechanical proprieties' reply to thermal or to mechanical loading. These materials can change shape, stiffness, displacement, natural frequency, and many mechanical characteristics in response to stress or to heat such as conduction, convection or radiation. However, heating by convection or conduction are the most useful and studied methods unlike radiation. Therefore, this paper aims to study the radiation effect on the shape memory alloy behavior


1998 ◽  
Vol 51 (8) ◽  
pp. 505-521 ◽  
Author(s):  
Junji Tani ◽  
Toshiyuki Takagi ◽  
Jinhao Qiu

This article presents a review of recent important developments in the field of intelligent material systems. Intelligent material systems, sometimes referred to as smart materials, can adjust their behavior to changes of external or internal parameters analogously to biological systems. In these systems, sensors, actuators and controllers are seamlessly integrated with structural materials at the macroscopic or mesoscopic level. In general, sensors and actuators are made of functional materials and fluids such as piezoelectric materials, magnetostrictive materials, shape memory alloys, polymer hydrogels, electro- and magneto-rheological fluids and so on. This article is specifically focused on the application of piezoelectric materials, magnetostrictive materials and shape memory alloys to intelligent material systems used to control the deformation, vibration and fracture of composite materials and structures. This review article contains 188 references.


2011 ◽  
Vol 674 ◽  
pp. 171-175
Author(s):  
Katarzyna Bałdys ◽  
Grzegorz Dercz ◽  
Łukasz Madej

The ferromagnetic shape memory alloys (FSMA) are relatively the brand new smart materials group. The most interesting issue connected with FSMA is magnetic shape memory, which gives a possibility to achieve relatively high strain (over 8%) caused by magnetic field. In this paper the effect of annealing on the microstructure and martensitic transition on Ni-Mn-Co-In ferromagnetic shape memory alloy has been studied. The alloy was prepared by melting of 99,98% pure Ni, 99,98% pure Mn, 99,98% pure Co, 99,99% pure In. The chemical composition, its homogeneity and the alloy microstructure were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The phase composition was also studied by X-ray analysis. The transformation course and characteristic temperatures were determined by the use of differential scanning calorimetry (DSC) and magnetic balance techniques. The results show that Tc of the annealed sample was found to decrease with increasing the annealing temperature. The Ms and Af increases with increasing annealing temperatures and showed best results in 1173K. The studied alloy exhibits a martensitic transformation from a L21 austenite to a martensite phase with a 7-layer (14M) and 5-layer (10M) modulated structure. The lattice constants of the L21 (a0) structure determined by TEM and X-ray analysis in this alloy were a0=0,4866. The TEM observation exhibit that the studied alloy in initial state has bigger accumulations of 10M and 14M structures as opposed from the annealed state.


Author(s):  
Theresa M. Simon

AbstractWe analyze generic sequences for which the geometrically linear energy $$\begin{aligned} E_\eta (u,\chi )\,{:}{=} \,\eta ^{-\frac{2}{3}}\int _{B_{1}\left( 0\right) } \left| e(u)- \sum _{i=1}^3 \chi _ie_i\right| ^2 \, \mathrm {d}x+\eta ^\frac{1}{3} \sum _{i=1}^3 |D\chi _i|({B_{1}\left( 0\right) }) \end{aligned}$$ E η ( u , χ ) : = η - 2 3 ∫ B 1 0 e ( u ) - ∑ i = 1 3 χ i e i 2 d x + η 1 3 ∑ i = 1 3 | D χ i | ( B 1 0 ) remains bounded in the limit $$\eta \rightarrow 0$$ η → 0 . Here $$ e(u) \,{:}{=}\,1/2(Du + Du^T)$$ e ( u ) : = 1 / 2 ( D u + D u T ) is the (linearized) strain of the displacement u, the strains $$e_i$$ e i correspond to the martensite strains of a shape memory alloy undergoing cubic-to-tetragonal transformations and the partition into phases is given by $$\chi _i:{B_{1}\left( 0\right) } \rightarrow \{0,1\}$$ χ i : B 1 0 → { 0 , 1 } . In this regime it is known that in addition to simple laminates, branched structures are also possible, which if austenite was present would enable the alloy to form habit planes. In an ansatz-free manner we prove that the alignment of macroscopic interfaces between martensite twins is as predicted by well-known rank-one conditions. Our proof proceeds via the non-convex, non-discrete-valued differential inclusion $$\begin{aligned} e(u) \in \bigcup _{1\le i\ne j\le 3} {\text {conv}} \{e_i,e_j\}, \end{aligned}$$ e ( u ) ∈ ⋃ 1 ≤ i ≠ j ≤ 3 conv { e i , e j } , satisfied by the weak limits of bounded energy sequences and of which we classify all solutions. In particular, there exist no convex integration solutions of the inclusion with complicated geometric structures.


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