scholarly journals Erosion Characteristics of Hydraulic Turbine Guide-Vane End Clearance in Sediment Water Flow: A Simplified Model Analysis

2017 ◽  
Vol 05 (04) ◽  
pp. 111-126
Author(s):  
Wei Han ◽  
Jie Wang ◽  
Jingbo Kang ◽  
Lianyuan Li ◽  
Guoyi Peng
2021 ◽  
Vol 11 (11) ◽  
pp. 1866-1873
Author(s):  
Bing Yao ◽  
Jia Li ◽  
Tianbao Zhao ◽  
Xiaobing Liu

The guide vane of a hydraulic turbine in any sediment-laden hydropower station is one of the components most seriously affected by sediment abrasion. Damage to a guide vane can significantly impact stable operation and energy characteristics of the unit, and it is thus essential to address and effectively manage this problem. In this study, the k-ε solid–liquid two-phase turbulence model and sample algorithm were used to numerically simulate the sand-water flow through the entire passage of a hydraulic turbine and sand samples were subsequently collected from the hydropower station to examine the sediment abrasion damage to turbine’s guide vane, which was made of ZG06Cr13Ni4Mo. Thereafter, calculation and test results were used to establish a prediction model for sediment abrasion of hydraulic turbine guide vane. These research findings could provide guidance for improved hydraulic turbine design and could thus contribute to the optimized operation of sediment-laden hydropower stations.


Computation ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 63
Author(s):  
Sondre Norheim ◽  
Shokri Amzin

Gas turbine performance is closely linked to the turbine inlet temperature, which is limited by the turbine guide vanes ability to withstand the massive thermal loads. Thus, steam cooling has been introduced as an advanced cooling technology to improve the efficiency of modern high-temperature gas turbines. This study compares the cooling performance of compressed air and steam in the renowned radially cooled NASA C3X turbine guide vane, using a numerical model. The conjugate heat transfer (CHT) model is based on the RANS-method, where the shear stress transport (SST) k−ω model is selected to predict the effects of turbulence. The numerical model is validated against experimental pressure and temperature distributions at the external surface of the vane. The results are in good agreement with the experimental data, with an average error of 1.39% and 3.78%, respectively. By comparing the two coolants, steam is confirmed as the superior cooling medium. The disparity between the coolants increases along the axial direction of the vane, and the total volume average temperature difference is 30 K. Further investigations are recommended to deal with the local hot-spots located near the leading- and trailing edge of the vane.


Author(s):  
Nicolas Gourdain ◽  
Laurent Y. M. Gicquel ◽  
Remy Fransen ◽  
Elena Collado ◽  
Tony Arts

This paper investigates the capability of numerical simulations to estimate unsteady flows and wall heat fluxes in turbine components with both structured and unstructured flow solvers. Different numerical approaches are assessed, from steady-state methods based on the Reynolds Averaged Navier-Stokes (RANS) equations to more sophisticated methods such as the Large Eddy Simulation (LES) technique. Three test cases are investigated: the vortex shedding induced by a turbine guide vane, the wall heat transfer in another turbine guide vane and a separated flow phenomenon in an internal turbine cooling channel. Steady flow simulations usually fail to predict the mean effects of unsteady flows (such as vortex shedding) and wall heat transfer, mainly because laminar-to turbulent transition and the inlet turbulent intensity are not correctly taken into account. Actually, only the LES (partially) succeeds to accurately estimate unsteady flows and wall heat fluxes in complex configurations. The results presented in this paper indicate that this method considerably improves the level of physical description (including boundary layer transition). However, the LES still requires developments and validations for such complex flows. This study also points out the dependency of results to parameters such as the freestream turbulence intensity. When feasible solutions obtained with both structured and unstructured flow solvers are compared to experimental data.


Author(s):  
Ernst Lindner

To enhance the performance of the inlet guide vane and the annular duct of a jet engine, a detailed investigation of annular cascades with two different types of turbine guide vane rows is made. The first one is a leaned guide vane with an aspect ratio of two and a half and a transition duct ahead of the vane. To avoid the losses associated to the decelerating transition duct an alternative vane is designed and investigated with the same inlet and exit conditions. In this case the chord of the vane is increased to the effect that the vane begins immediately at the enterance of the diverging annulus and so a continuously accelerated flow is achieved. To maintain a good performance for this configuration a bowed-type vane with an aspect ratio of one is designed. The aim of the investigation is to obtain detailed informations on the secondary flow behaviour with particular regard to the development of the total pressure losses and the streamwise vorticity of the vortices inside and behind the blade rows. In the first step a three-dimensional, structured, explicit finite-volume flow-solver with a k–ε turbulence model is validated against the measurements, which were made in cross-sections behind the blades. Having proved that the numerical results are very close to the experimental ones, the secondary flow behaviour inside and behind the blade rows is analysed in the second step. By calculating the streamwise vorticity from the numerical results the formation of horse-shoe vortex, passage-vortex and the trailing edge vortex shed is investigated. The differences of the vortical motion and the formation of the total pressure losses between the two configurations of turbine guide vane rows are discussed.


2019 ◽  
Author(s):  
Yun Zheng ◽  
◽  
Dong Sun ◽  
Hui Yang ◽  
◽  
...  

1970 ◽  
Vol 7 ◽  
pp. 60-64 ◽  
Author(s):  
Ruchi Khare ◽  
Vishnu Prasad Prasad ◽  
Sushil Kumar

The testing of physical turbine models is costly, time consuming and subject to limitations of laboratory setup to meet International Electro technical Commission (IEC) standards. Computational fluid dynamics (CFD) has emerged as a powerful tool for funding numerical solutions of wide range of flow equations whose analytical solutions are not feasible. CFD also minimizes the requirement of model testing. The present work deals with simulation of 3D flow in mixed flow (Francis) turbine passage; i.e., stay vane, guide vane, runner and draft tube using ANSYS CFX 10 software for study of flow pattern within turbine space and computation of various losses and efficiency at different operating regimes. The computed values and variation of performance parameters are found to bear close comparison with experimental results.Key words: Hydraulic turbine; Performance; Computational fluid dynamics; Efficiency; LossesDOI: 10.3126/hn.v7i0.4239Hydro Nepal Journal of Water, Energy and EnvironmentVol. 7, July, 2010Page: 60-64Uploaded date: 31 January, 2011


Author(s):  
Dieter E. Bohn ◽  
Volker J. Becker

This paper presents the numerical investigations of the flow and heat transfer of two configurations of a transonic turbine guide vane. The basic configuration is a vane with convection cooling. The second configuration is additionally coated with a thermal barrier consisting of ZrO2. The results are obtained with a conjugate heat transfer and flow computer code that has been developed at the Institute of Steam and Gas Turbines. Measurement data is available for the basic configuration and the computational results are compared to the experimental results. The results show very good agreement between calculated and measured vane surface temperatures. The trailing edge turns out to be subjected to high thermal loads as it is too thin to be cooled effectively. Secondary flow phenomena like the passage vortex and the corner vortex and their impact on the temperature distribution are discussed. The ZrO2 coating is calculated for a thickness of 300μm. The substrate material temperatures are lowered by about 20 K–29 K in the stagnation point area and by about 27 K–43 K in the shock area on the suction side. At the trailing edge, the coating on the suction side and on the pressure side hardly influences the metal temperature.


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