scholarly journals Optimization of Power Density of Axial Flux Permanent Magnet Brushless DC Motor for Electric Two-Wheeler

2021 ◽  
Vol 18 (22) ◽  
pp. 497
Author(s):  
Amit Narayanbhai Patel

The main objective of this work is to optimize the power density of axial flux permanent magnet brushless dc (PMBLDC) motor based on genetic algorithm (GA) technique for performance improvement of electric 2-wheeler. Power density is one of the important performance parameter of motor as it significantly influences overall performance of electric 2-wheeler. Firstly, the rating of electric motor is determined according to the application requirements and vehicular dynamics. Axial flux PMBLDC motor of 250 W, 150 rpm is designed to fit in to the rim of electric 2-wheeler based on assumption of various design variables. The salient contribution of this work is to suggest the best combination of design variables with the application of GA optimization technique for power density optimization. Comparative performance analysis is carried out between initially designed motor and optimized motor. Finally, 3 dimensional (3-D) finite element analysis (FEA) is performed to verify the results obtained from design optimization. Results obtained from FEA fairly validates the initial design and optimized design. It is analyzed that the power density of motor is enhanced by 42.85 % with the proposed optimization technique. The proposed technique is implementable and complexity free. It may further be applied to the performance improvement of a non-linear design comprising different design variables. HIGHLIGHTS Axial flux permanent magnet motors are the most compatible in electric vehicle applications Power density is one of the important performance parameters of axial flux permanent magnet motors Optimization of power density improves drive range and overall performance of electric vehicle Influential design variables are identified based on parametric analysis and its optimization is carried out with an GA based optimization technique with an objective of power density optimization Proposed optimization technique is validated with finite element analysis GRAPHICAL ABSTRACT

2019 ◽  
Vol 87 ◽  
pp. 01022
Author(s):  
V. Sandeep ◽  
Sharankumar Shastri

This paper deals with analysis and design of permanent magnet brushless dc machine (PMBLDCM), primarily aimed for three wheeler applications. The motor sizing accounts for the forces acting on the motor and the design variables such as number of stator and rotor slots, stator and rotor dimensioning, air-gap approximation, slot sizing, flux per pole and permanent magnet sizing has been explained using simplified equations. The designed motor rated at 1.5 kW, 3000 rpm, 120 V radial flux surface mounted permanent magnet rotor, is then assessed using analytical tools for design such as ANSYS’s RMXprt to verify the analytically obtained results. These results are then verified using the computer aided analysis tool, finite element analysis, using ANSYS Maxwell, to obtain the electromagnetic characteristics of the motor for further modification of design.


2011 ◽  
Vol 110-116 ◽  
pp. 4661-4668
Author(s):  
S. Neethu ◽  
K.S. Shinoy ◽  
A.S. Shajilal

This paper presents the Finite Element Analysis (FEA) based design, optimization and development of an axial flux permanent magnet brushless DC motor for Left Ventricular Assist Device (LVAD). With the design objective of improving the existing motor's efficiency , different topologies of AFPM machine has been examined. Selection of optimal magnet frac-tion, Halbach arrangement of rotor magnets and the use of Soft Magnetic Composite (SMC) material for the stator core results in a novel motor with improved efficiency and torque profile. The results of the 3D Finite element analysis for the novel motor have been shown.Thermal analysis for the existing motor has also been done and the FEA results are compared with the analytical and experimental results.Finally the test results for the novel motor and the general conclusions are also discussed.


Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 2122
Author(s):  
Adrian Mlot ◽  
Juan González

Implementation of a new design for the process of assembling an axial-flux permanent magnet synchronous motor (AF PMSM) may lead to unstable motor parameters during operation at low and high speeds. In this paper, experimental data related to the AFPMSM used in an electric traction motor was monitored. The paper presents tracing of machine performance in order to find quality-related issues and to evaluate the assembly process. To assess the manual manufacturing process (low-volume production) and electrical machine performance, several motors, characterized by the same size and topology, were extensively tested. Useful AF PMSM parameters such as continuous torque and continuous current were measured. The winding temperature of the stators was also monitored and carefully examined. An attempt to assess motor performance, based on measurements and aimed at the identification of the weakest parts of the electric motor design is presented. In this paper it can be seen how the subcomponents of the machine and its detailed assembly process and tolerances play key roles in achievement of the designed continuous performance with symmetrical temperature distribution in the stator winding. Selected conclusions drawn from the obtained measurements were explained by a rotor/stator misalignment study using 3-D finite element analysis.


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