scholarly journals Influence of Material and Geometrical Properties of Permanent Magnets on Cogging Torque of BLDC

2018 ◽  
Vol 8 (2) ◽  
pp. 2656-2662
Author(s):  
M. Yildirim ◽  
H. Kurum ◽  
D. Miljavec ◽  
S. Corovic
Keyword(s):  
Magnetic Flux ◽  
Flux Density ◽  
Permanent Magnets ◽  
Air Gap ◽  
Magnetic Flux Density ◽  
Cogging Torque ◽  
Geometrical Properties ◽  
Brushless Dc ◽  
Stator Current ◽  
2D Numerical Model

Aim of this study is to investigate the influence of both material and geometrical properties of surface mounted permanent magnets (PM) on cogging torque of a brushless DC motor (BLDC) by means of numerical modeling based on finite element method (FEM). To this end, a 2D numerical model of the BLDC motor is built by using the software package Ansys Maxwell. In this study, we analyze the machine properties in no excitation mode (i.e. no stator current is applied) and calculate the distribution of magnetic flux density within the entire motor, the magnetic flux density in the air gap, the cogging torque and the back electromotor force (EMF). Firstly, analysis is performed for four different magnets. It is seen that while cogging torque, back EMF, and magnetic flux density in the air gap for the strongest magnet material have the highest values, the lowest values of these are obtained for the weakest magnet. In the second part of the study, the effect of variation of magnet geometry on the cogging torque, magnetic field density and back EMF of BLDC is examined. Three magnet embrace values are handled in this study. When the magnet embrace increases, the value of the cogging torque reduces. Besides, the maximum values of the back EMF are approximately the same for different magnet embraces, while shapes of the back EMF only change based on the magnet embrace. According to the results, the cogging torque strongly depends on the material and geometrical properties of the magnets.

scholarly journals Design of a New 1D Halbach Magnet Array with Good Sinusoidal Magnetic Field by Analyzing the Curved Surface

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2522
Author(s):  
Guangdou Liu ◽  
Shiqin Hou ◽  
Xingping Xu ◽  
Wensheng Xiao
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Permanent Magnet ◽  
Flux Density ◽  
Permanent Magnets ◽  
Air Gap ◽  
Curved Surface ◽  
Magnetic Flux Density ◽  
Sinusoidal Magnetic Field ◽  
The Magnetic Field

In the linear and planar motors, the 1D Halbach magnet array is extensively used. The sinusoidal property of the magnetic field deteriorates by analyzing the magnetic field at a small air gap. Therefore, a new 1D Halbach magnet array is proposed, in which the permanent magnet with a curved surface is applied. Based on the superposition of principle and Fourier series, the magnetic flux density distribution is derived. The optimized curved surface is obtained and fitted by a polynomial. The sinusoidal magnetic field is verified by comparing it with the magnetic flux density of the finite element model. Through the analysis of different dimensions of the permanent magnet array, the optimization result has good applicability. The force ripple can be significantly reduced by the new magnet array. The effect on the mass and air gap is investigated compared with a conventional magnet array with rectangular permanent magnets. In conclusion, the new magnet array design has the scalability to be extended to various sizes of motor and is especially suitable for small air gap applications.

Magnetic Spring and Experimental Research on its Stiffness Properties

2013 ◽  
Vol 706-708 ◽  
pp. 1418-1422
Author(s):  
Xiao Mei Xu ◽  
Cai Min Zeng
Keyword(s):  
Magnetic Flux ◽  
Flux Density ◽  
Magnetic Force ◽  
Permanent Magnets ◽  
Air Gap ◽  
Magnetic Flux Density ◽  
Field Energy ◽  
Magnetic Spring ◽  
Stiffness Properties ◽  
Excitation Coil

Structure of one hybrid mono-directional magnetic spring was presented. Based on the experiment rig of magnetic spring the stiffness properties and its influencing factors were experimentally studied and analyzed. Research results show that the stiffness of the hybrid magnetic spring composed of the electromagnet and the permanent magnets is adjustable and controllable. As a whole the axial magnetic force of the magnetic spring increases non-linearly with the air gap between magnets decreasing, but within small air gap when there is considerable difference in magnetic flux density between the two magnets the axial magnetic force will decrease with the air gap decreasing, namely the magnetic spring behaves negative stiffness characteristics. The axial magnetic force is decided by the magnet with less magnetic field energy. And the adjusting range of axial magnetic force depends on the two magnets dimensions, their surface magnetic flux density and the magnetic saturation degree of the electromagnet. Furthermore, under same air gap the axial magnetic force of the magnetic spring increases linearly with the excitation coil voltage increasing.

Microstructure Design of Surface Permanent Magnet and Tooth Surface Stator in Brushless DC Motor with Low Rare Earth Material

2013 ◽  
Vol 479-480 ◽  
pp. 427-430
Author(s):  
Hsing Cheng Yu ◽  
Bo Syun Yu
Keyword(s):  
Rare Earth ◽  
Magnetic Flux ◽  
Permanent Magnet ◽  
Permanent Magnets ◽  
Structure Design ◽  
Tooth Surface ◽  
Magnetic Flux Density ◽  
Cogging Torque ◽  
Brushless Dc ◽  
Earth Material

Permanent magnet (PM) brushless DC motors (BLDCMs) are widely applied in industrial drives. However, the price rising of rare earth resource resulted in country policy restriction, so it is detrimental for mass production of PM-BLDCMs. As a result, the design and manufacture tendency of PM-BLDCMs are smaller and slighter in adopting rare earth materials of PMs. Additional, the magnetic flux density of PMs are difficult to improve in the near future. The effective method is to decrease stator reluctance and to adjust magnetic flux distribution of the air gap in stator design. Hence, the surface permanent magnets (SPMs) and tooth surface stators (TSSs) are designed to improve the motor performance, and are calculated by finite-element analysis (FEA) software in this study. Various hemicycle groove microstructures of SPMs and TSSs for designing, analyzing and optimizing are considered to observe the magnetic field strength distribution and to reduce the cogging torque in PM-BLDCMs, and the FEA result can be regarded as important references of motor structure design. The cogging torque can be reduced 80.9% in SPM3-model and can be decayed 89.2% in TSS2-model versus original model separately, and the cogging torque of the optimal combination of SPM-BLDCM can be abated 62.4%. Furthermore, the usage amount of rare earth material volume in designed SPM-BLDCMs can be reduced 5.3% in average. Finally, a prototype of the SPM- BLDCM has been constructed to prove the simulation design.

Development of Magnetic Coupling Utilizing Magnetic Material Attached Magnetic-Flux Concentrated Surface Permanent Magnet Arrangement

2014 ◽  
Vol 792 ◽  
pp. 159-164
Author(s):  
Takuya Hirakawa ◽  
Takashi Todaka ◽  
Masato Enokizono
Keyword(s):  
Magnetic Material ◽  
Magnetic Flux ◽  
Permanent Magnet ◽  
Flux Density ◽  
Vessel Wall ◽  
Permanent Magnets ◽  
Magnetic Coupling ◽  
Air Gap ◽  
Magnetic Flux Density

This paper presents a magnetic coupling for a large-sized mixer, which is separated by a vessel wall. In order to improve the transmission-torque, the magnetic material attached magnetic-flux concentrated surface permanent magnet (MCSPM) arrangement is applied to the magnetic coupling and the construction is optimized. The results show that the MCSPM arrangement is very effective to improve the air-gap magnetic flux density and the transmission torque even quantity of very few permanent magnets.

scholarly journals DESIGN OF A SINGLE-PHASE RADIAL FLUX PERMANENT MAGNET GENERATOR WITH VARIATION OF THE STATOR DIAMETER

2019 ◽  
Vol 81 (4) ◽  
Author(s):  
Hari Prasetijo ◽  
Winasis Winasis ◽  
Priswanto Priswanto ◽  
Dadan Hermawan
Keyword(s):  
Magnetic Flux ◽  
Permanent Magnet ◽  
Flux Density ◽  
Single Phase ◽  
Air Gap ◽  
Wire Diameter ◽  
Terminal Phase ◽  
Magnetic Flux Density ◽  
Phase Voltage ◽  
Radial Flux

This study aims to observe the influence of the changing stator dimension on the air gap magnetic flux density (Bg) in the design of a single-phase radial flux permanent magnet generator (RFPMG). The changes in stator dimension were carried out by using three different wire diameters as stator wire, namely, AWG 14 (d = 1.63 mm), AWG 15 (d = 1.45 mm) and AWG 16 (d = 1.29 mm). The dimension of the width of the stator teeth (Wts) was fixed such that a larger stator wire diameter will require a larger stator outside diameter (Dso). By fixing the dimensions of the rotor, permanent magnet, air gap (lg) and stator inner diameter, the magnitude of the magnetic flux density in the air gap (Bg) can be determined. This flux density was used to calculate the phase back electromotive force (Eph). The terminal phase voltage (V∅) was determined after calculating the stator wire impedance (Z) with a constant current of 3.63 A. The study method was conducted by determining the design parameters, calculating the design variables, designing the generator dimensions using AutoCad and determining the magnetic flux density using FEMM simulation.  The results show that the magnetic flux density in the air gap and the phase back emf Eph slightly decrease with increasing stator dimension because of increasing reluctance. However, the voltage drop is more dominant when the stator coil wire diameter is smaller. Thus, a larger diameter of the stator wire would allow terminal phase voltage (V∅) to become slightly larger. With a stator wire diameter of 1.29, 1.45 and 1.63 mm, the impedance values of the stator wire (Z) were 9.52746, 9.23581 and 9.06421 Ω and the terminal phase voltages (V∅) were 220.73, 221.57 and 222.80 V, respectively. Increasing the power capacity (S) in the RFPMG design by increasing the diameter (d) of the stator wire will cause a significant increase in the percentage of the stator maximum current carrying capacity wire but the decrease in stator wire impedance is not significant. Thus, it will reduce the phase terminal voltage (V∅) from its nominal value.

scholarly journals Analysis of a Permanent-Magnet Brushless DC Motor with Fixed Dimensions

2010 ◽  
Vol 26 (1) ◽  
pp. 78-81
Author(s):  
Uldis Brakanskis ◽  
Janis Dirba ◽  
Ludmila Kukjane ◽  
Viesturs Drava
Keyword(s):  
Magnetic Flux ◽  
Permanent Magnet ◽  
Permanent Magnets ◽  
Dc Motor ◽  
Magnetic Flux Density ◽  
Brushless Dc Motor ◽  
Outer Diameter ◽  
Zone Length ◽  
Brushless Dc ◽  
Permanent Magnet Brushless Dc

Analysis of a Permanent-Magnet Brushless DC Motor with Fixed DimensionsThe purpose of this paper is to describe the analysis of a permanent-magnet brushless DC motor with fixed outer diameter and active zone length. The influence of air gap, material of permanent magnets and their size on the magnetic flux density of the machine and magnetic flux is analyzed. The work presents the calculations of two programs, the comparison of the results and the most suitable combination of factors that has been found.

scholarly journals The Air Gap and Angle Optimization in the Axial Flux Permanent Magnet Motor

1970 ◽  
Vol 110 (4) ◽  
pp. 25-29 ◽  
Author(s):  
C. Akuner ◽  
E. Huner
Keyword(s):  
Magnetic Flux ◽  
Permanent Magnet ◽  
Permanent Magnets ◽  
Air Gap ◽  
Magnetic Flux Density ◽  
Permanent Magnet Motor ◽  
Axial Flux ◽  
Flux Change ◽  
Torque Values ◽  
The Impact

In this study, the axial flux permanent magnet motor and the length range of the air gap between rotors was analyzed and the appropriate length obtained. NdFeB permanent magnets were used in this study. Permanent magnets can change the characteristics of the motor's torque. However, the distance between permanent magnets and the air gap will remain constant for each magnet. The impact of different magnet angles for the axial flux permanent magnet motor and other motor parameters was examined. To this aim, the different angles and torque values of the magnetic flux density were calculated using the finite element method of analysis with the help of Maxwell 3D software. Maximum torque was obtained with magnet angles of 21°, 26°, 31.4°, and 34.4°. Additionally, an important parameter for the axial flux permanent magnet motor in terms of the air gap flux was analyzed. Minimum flux change was obtained with a magnet angle of 26°. The magnetic flux of the magnet-to-air-gap is under 0.5 tesla. Given the height of the coil, the magnet-to-air-gap distance most suitable for the axial flux permanent magnet motor was 4 mm. Ill. 11, bibl. 4, tabl. 2 (in English; abstracts in English and Lithuanian).http://dx.doi.org/10.5755/j01.eee.110.4.280

Platform Design for Characterizing Shear Force Produced by Magnetized Magnetorheological Fluid

2019 ◽  
Author(s):  
Ping-Hsun Lee ◽  
Jen-Yuan (James) Chang
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Yield Stress ◽  
Flux Density ◽  
Shear Force ◽  
Permanent Magnets ◽  
Magnetic Flux Density ◽  
Finite Element Method Result ◽  
Mr Fluid ◽  
The Magnetic Field

Abstract In this paper we proposed a platform for measuring shear force of magnetorheological (MR) fluid by which the relationship of yield stress and magnetic flux density of specific material can be determined. The device consisted of a rotatable center tube in a frame body and the magnetic field was provided by two blocks of permanent magnets placed oppositely outside the frame body. The magnitude and direction of the magnetic field were manipulated by changing the distance of the two permanent magnets from the frame body and rotating the center tube, respectively. For determining the magnetic field of the device, we adopted an effective method by fitting the FEM (finite element method) result to the measured one and then rebuilt the absent components to approximate the magnetic field, which was hardly to be measured simultaneously as different device setup were required. With the proposed platform and analytical methods, the drawing shear force and the corresponding yield stress contributed by MR fluid could be evaluated in respect to the magnitude and direction of given magnetic flux density with acceptable accuracy for specific designing purposes without a large, complex, and expensive instrument.

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