scholarly journals False Alarms Rate Reduction Using Filtered Monitoring Indices

2017 ◽  
Vol 2 (1) ◽  
pp. 40-50
Author(s):  
M. AMMICHE ◽  
A. KOUADRI

False alarms are the major problem in fault detection when using multivariate statistical process monitoring such as principal component analysis (PCA), they affect the detection accuracy and lead to make wrong decisions about the process operation status. In this work, filtering the monitoring indices is proposed to enhance the detection by reducing the number of false alarms. The filters that were used are: Standard Median Filter (SMF), Improved Median Filter (IMF) and fuzzy logic based filter. Signal to Noise Ratio (SNR), False Alarms Rate (FAR) and the detection time of the fault were used as criteria to compare their performance and their filtering action influence on monitoring. The algorithms were applied to cement rotary kiln data; real data, to remove spikes and outliers on the monitoring indices of PCA, and then, the filtered signals were used to supervise the system. The results, in which the fuzzy logic based filter showed a satisfactory performance, are presented and discussed.

2015 ◽  
Vol 28 (3) ◽  
pp. 1016-1030 ◽  
Author(s):  
Erik Swenson

Abstract Various multivariate statistical methods exist for analyzing covariance and isolating linear relationships between datasets. The most popular linear methods are based on singular value decomposition (SVD) and include canonical correlation analysis (CCA), maximum covariance analysis (MCA), and redundancy analysis (RDA). In this study, continuum power CCA (CPCCA) is introduced as one extension of continuum power regression for isolating pairs of coupled patterns whose temporal variation maximizes the squared covariance between partially whitened variables. Similar to the whitening transformation, the partial whitening transformation acts to decorrelate individual variables but only to a partial degree with the added benefit of preconditioning sample covariance matrices prior to inversion, providing a more accurate estimate of the population covariance. CPCCA is a unified approach in the sense that the full range of solutions bridges CCA, MCA, RDA, and principal component regression (PCR). Recommended CPCCA solutions include a regularization for CCA, a variance bias correction for MCA, and a regularization for RDA. Applied to synthetic data samples, such solutions yield relatively higher skill in isolating known coupled modes embedded in noise. Provided with some crude prior expectation of the signal-to-noise ratio, the use of asymmetric CPCCA solutions may be justifiable and beneficial. An objective parameter choice is offered for regularization with CPCCA based on the covariance estimate of O. Ledoit and M. Wolf, and the results are quite robust. CPCCA is encouraged for a range of applications.


2020 ◽  
Vol 81 (2) ◽  
pp. 367-382
Author(s):  
L. Awhangbo ◽  
R. Bendoula ◽  
J. M. Roger ◽  
F. Béline

Abstract Principal component analysis (PCA) is a popular method for process monitoring. However, most processes are time-varying, thus older samples are not representative of the current process status. This led to the introduction of adaptive-PCA based monitoring, such as moving window PCA (MWPCA). In this study, near-infrared spectroscopy (NIRS) responses to digester failures were evaluated to develop a spectral data processing tool. Tests were performed with a spectroscopic probe (350–2,500 nm), using a 35 L mesophilic continuously stirred tank reactor. Co-digestion experiments were performed with pig slurry mixed with several co-substrates. Different stresses were induced by abruptly increasing the organic load rate, changing the feedstock or stopping the stirring. Physicochemical parameters as well as NIRS spectra were acquired for lipid, organic and protein overloads experiments. MWPCA was then applied to the collected spectra for a multivariate statistical process control. MWPCA outputs, Hotelling T2 and residuals Q statistics showed that most of the induced dysfunctions can be detected with variations in these statistics according to a defined criterion based on spectroscopic principles and the process. MWPCA appears to be a multivariate statistical method that could help in decision support in industrial biogas plants.


1998 ◽  
Vol 52 (10) ◽  
pp. 1348-1352 ◽  
Author(s):  
Chris L. Stork ◽  
David J. Veltkamp ◽  
Bruce R. Kowalski

An automated method integrating wavelet processing and techniques from multivariate statistical process control (MSPC) is presented, providing a means for the simultaneous localization, detection, and identification of disturbances in spectral data. A defining property of the wavelet transform is its ability to map a one-dimensional chemical spectrum into a two-dimensional function of wavelength and scale. Therefore, unlike the traditional MSPC approach where disturbance detection is carried out in the original wavelength domain by using a single principal component analysis (PCA) model, detection employing wavelet transform processing results in the generation of multiple models within the wavelength-scale domain. Provided that the spectral disturbance can be localized within a subregion of the wavelength-scale domain through an advantageous choice of basis set, the method described allows the identification of the underlying disturbance. The utility of the proposed method in localizing, detecting, and identifying spectral disturbances is demonstrated by using real near-infrared measurements, suggesting its general applicability in spectroscopic monitoring of chemical processes.


2018 ◽  
Vol 66 (8) ◽  
pp. 665-679
Author(s):  
Hassan Enam Al Mawla ◽  
Andreas Kroll

Abstract The formation of foam in amine units is an issue that plant operators and field personnel are confronted with on a regular basis. The inability to take proper actions in due time may result in plant downtime and increased emissions. Steep rises in differential pressure indicate foam formation, and are monitored manually in practice. Antifoaming agent is added in order to reduce foaming, but this is usually carried out under time pressure. Hence, plant operating authorities have expressed a strong interest in a data-driven solution capable of providing an early warning against foaming. The classical univariate alarm associated with differential pressure can be ineffective for foaming detection due to high misdetection rates and its lateness of detection. Modern univariate approaches based on pattern recognition techniques may not be suitable either for an early detection, as no universally distinctive features of differential pressure are observed prior to foaming in the present study. In this contribution, the multivariate statistical process monitoring approach based on principal component analysis (PCA) is applied to the early detection of foaming in a continuously operated Shell Claus Off-gas Treating (SCOT) unit of a major refinery in Germany. The results are extended to facilitate fully automated and adaptive modeling based on exponentially weighted recursive principal component analysis (EWRPCA).


Author(s):  
Samuel da Silva ◽  
Luis G G Villani ◽  
Marc Rebillat ◽  
Nazih Mechbal

Abstract This paper demonstrates the Gaussian process regression model's applicability combined with a nonlinear autoregressive exogenous (NARX) framework using experimental data measured with PZTs' patches bonded in a composite aeronautical structure for concerning a novel SHM strategy. A stiffened carbon-epoxy plate regarding a healthy condition and simulated damage on the center of the bottom part of the stiffener is utilized. Comparing the performance in terms of simulation errors is made to observe if the identified models can represent and predict the waveform with confidence bounds considering the confounding effect produced by noise or possible temperature variations assuming a dataset preprocessed using principal component analysis. The results of the GP-NARX identified model have attested correct classification with a reduced number of false alarms, even with model uncertainties propagation regarding healthy and damaged conditions.


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