scholarly journals Exploring the Bullwhip Effect and Inventory Stability in a Seasonal Supply Chain

10.5772/56833 ◽  
2013 ◽  
Vol 5 ◽  
pp. 23 ◽  
Author(s):  
Francesco Costantino ◽  
Giulio Di Gravio ◽  
Ahmed Shaban ◽  
Massimo Tronci
Keyword(s):  
Supply Chain ◽  
Information Sharing ◽  
Performance Measures ◽  
Moving Average ◽  
Bullwhip Effect ◽  
Fill Rate ◽  
Supply Chain Dynamics ◽  
Effect Ratio ◽  
The Impact ◽  
Demand Seasonality

The bullwhip effect is defined as the distortion of demand information as one moves upstream in the supply chain, causing severe inefficiencies in the whole supply chain. Although extensive research has been conducted to study the causes of the bullwhip effect and seek mitigation solutions with respect to several demand processes, less attention has been devoted to the impact of seasonal demand in multi-echelon supply chains. This paper considers a simulation approach to study the effect of demand seasonality on the bullwhip effect and inventory stability in a four-echelon supply chain that adopts a base stock ordering policy with a moving average method. The results show that high seasonality levels reduce the bullwhip effect ratio, inventory variance ratio, and average fill rate to a great extent; especially when the demand noise is low. In contrast, all the performance measures become less sensitive to the seasonality level when the noise is high. This performance indicates that using the ratios to measure seasonal supply chain dynamics is misleading, and that it is better to directly use the variance (without dividing by the demand variance) as the estimates for the bullwhip effect and inventory performance. The results also show that the supply chain performances are highly sensitive to forecasting and safety stock parameters, regardless of the seasonality level. Furthermore, the impact of information sharing quantification shows that all the performance measures are improved regardless of demand seasonality. With information sharing, the bullwhip effect and inventory variance ratios are consistent with average fill rate results.

Investigating the impact of inventory inaccuracy on the bullwhip effect in RFID-enabled supply chains using colored petri nets

2019 ◽  
Vol 14 (2) ◽  
pp. 360-384 ◽  
Author(s):  
Maria Drakaki ◽  
Panagiotis Tzionas
Keyword(s):  
Supply Chain ◽  
Supply Chains ◽  
Petri Nets ◽  
Information Sharing ◽  
Bullwhip Effect ◽  
Colored Petri Nets ◽  
Content Type ◽  
Multi Stage ◽  
The Impact ◽  
Serial Supply Chains

PurposeInformation distortion results in demand variance amplification in upstream supply chain members, known as the bullwhip effect, and inventory inaccuracy in the inventory records. As inventory inaccuracy contributes to the bullwhip effect, the purpose of this paper is to investigate the impact of inventory inaccuracy on the bullwhip effect in radio-frequency identification (RFID)-enabled supply chains and, in this context, to evaluate supply chain performance because of the RFID technology.Design/methodology/approachA simulation modeling method based on hierarchical timed colored petri nets is presented to model inventory management in multi-stage serial supply chains subject to inventory inaccuracy for various traditional and information sharing configurations in the presence and absence of RFID. Validation of the method is done by comparing results obtained for the bullwhip effect with published literature results.FindingsThe bullwhip effect is increased in RFID-enabled multi-stage serial supply chains subject to inventory inaccuracy. The information sharing supply chain is more sensitive to the impact of inventory inaccuracy.Research limitations/implicationsInformation sharing involves collaboration in market demand and inventory inaccuracy, whereas RFID is implemented by all echelons. To obtain the full benefits of RFID adoption and collaboration, different collaboration strategies should be investigated.Originality/valueColored petri nets simulation modeling of the inventory management process is a novel approach to study supply chain dynamics. In the context of inventory errors, information on RFID impact on the dynamic behavior of multi-stage serial supply chains is provided.

scholarly journals Study of the Bullwhip Effect in a Multistage Supply Chain with Callback Structure considering Two Retailers

Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Junhai Ma ◽  
Liqing Zhu ◽  
Ye Yuan ◽  
Shunqi Hou
Keyword(s):  
Supply Chain ◽  
Moving Average ◽  
Bullwhip Effect ◽  
Lead Times ◽  
Chain Model ◽  
Supply Chain System ◽  
Forecasting Method ◽  
Supply Chain Model ◽  
The Impact ◽  
Demand Processes

With the purpose of researching the bullwhip effect when there is a callback center in the supply chain system, this paper establishes a new supply chain model with callback structure, which has a material supplier, a manufacture, and two retailers. The manufacture and retailers all employ AR(1) demand processes and use order-up-to inventory policy when they make order decisions. Moving average forecasting method is used to measure the bullwhip effect of each retailer and manufacture. We investigate the impact of lead-times of retailers and manufacture, forecasting precision, callback index, and marketing share on the bullwhip effect of both retailers and manufacture. Then we use the method of numerical simulation to indicate the different parameters in this supply chain. Furthermore, this paper puts forward some suggestions to help the enterprises to control the bullwhip effect in the supply chain with callback structure.

scholarly journals Pengurangan Efek Bullwhip Pada Vendor Tunggal dan Eceran Multi Di PT. XYZ

2019 ◽  
Vol 2 (4) ◽  
Author(s):  
Meilita Tryana Sembiring ◽  
Feby Sanna Sibarani
Keyword(s):  
Supply Chain ◽  
Moving Average ◽  
Linear Method ◽  
Bullwhip Effect ◽  
Exponential Smoothing ◽  
Glass Bottle ◽  
Forecasting Methods ◽  
Forecasting Method ◽  
The Impact ◽  
A Company

PT. XYZ merupakan perusahaan yang bergerak dalam produksi produk – produk olahan teh. Perusahaan telah memproduksi berbagai varian the yakni bentuk mau pun jenis teh. Objek penelitian ini ialah the dalam kemasan botol kaca dengan ukuran 220 ml. Ukuran the tersebut dipilih berdasarkan akumulasi dari penjualan the tertinggi. Terdapat perbedaan pada prediksi jumlah produksi yang akan dilakukan. Prediksi jumlah produksi dapat dilakukan dengan melakukan peramalan permintaan serta penggunaan metode yang tepat. Rantai pasok yang diteliti pada PT. XYZ terdiri atas Manufaktur (Vendor), Kantor Penjualan, dan Dister. Awalnya peramalan dilakukan pada masing – masing level rantai pasok dengan metode peramalan yang berbeda – beda. Maka, diperlukan penyeragaman metode peramalan pada masing – masing pelaku rantai pasok. Berdasarkan pengujian metode peramalan yang dilakukan yakni metode Linear, Exponential Smoothing, Moving Average, dan Winter’sMethod. Diperoleh bahwa error terkecil terdapat pada metode peramalan Winter’s Method dengan parameter Level sebesar 0,5, Trend sebesar 0,2 dan Seasonal sebesar 0,6. Parameter error yang digunakan ialah MAPE, MAD, dan MSD. Hasil penelitian menunjukkan bahwa penggunaan metode peramalan yang tepat akan mengurangi dampak dari bullwhip effect yang terjadi pada PT. XYZ.   PT. XYZ is a company engaged in the production of processed tea products. The company has produced various variants of tea, that is the shape and type of tea. The object of this research is the 220 ml glass bottle packaging. The size of the tea is chosen based on the accumulation of the highest tea sales. There is a difference in the prediction of the amount of production to be carried out. Prediction of the amount of production can be done by forecasting demand and using appropriate methods. The supply chain studied at PT. XYZ consists of Manufacturing (Vendors), Sales Offices, and Disters. Initially forecasting is done at each level of the supply chain with different forecasting methods. Therefore, uniform forecasting methods are needed for each supply chain actor. Based on testing the forecasting method that is done namely the Linear method, Exponential Smoothing, Moving Average, and Winter’s Method. Obtained that the smallest error is found in the Winter’s Method forecasting method with a Level parameter of 0.5, a Trend of 0.2 and a Seasonal of 0.6. The error parameters used are MAPE, MAD, and MSD. The results showed that the use of appropriate forecasting methods would reduce the impact of the bullwhip effect that occurred at PT. XYZ

scholarly journals Analysis of Variance Amplification and Service Level in a Supply Chain with Correlated Demand

2020 ◽  
Vol 12 (16) ◽  
pp. 6470 ◽  
Author(s):  
Ahmed Shaban ◽  
Mohamed A. Shalaby ◽  
Giulio Di Gravio ◽  
Riccardo Patriarca
Keyword(s):  
Supply Chain ◽  
Performance Measures ◽  
Bullwhip Effect ◽  
Service Level ◽  
Operating Conditions ◽  
Supply Chain Performance ◽  
Chain Model ◽  
Ordering Policy ◽  
Smoothing Parameters ◽  
The Impact

The bullwhip effect reflects the variance amplification of demand as they are moving upstream in a supply chain, and leading to the distortion of demand information that hinders supply chain performance sustainability. Extensive research has been undertaken to model, measure, and analyze the bullwhip effect while assuming stationary independent and identically distributed (i.i.d) demand, employing the classical order-up-to (OUT) policy and allowing return orders. On the contrary, correlated demand where a period’s demand is related to previous periods’ demands is evident in several real-life situations, such as demand patterns that exhibit trends or seasonality. This paper assumes correlated demand and aims to investigate the order variance ratio (OVR), net stock amplification ratio (NSA), and average fill rate/service level (AFR). Moreover, the impact of correlated demand on the supply chain performance under various operational parameters, such as lead-time, forecasting parameter, and ordering policy parameters, is analyzed. A simulation modeling approach is adopted to analyze the response of a single-echelon supply chain model that restricts return orders and faces a first order autoregressive demand process AR(1). A generalized order-up-to policy that allows order smoothing through the proper tuning of its smoothing parameters is applied. The characterization results confirm that the correlated demand affects the three performance measures and interacts with the operating conditions. The results also indicate that the generalized OUT inventory policy should be adopted with the correlated demand, as its smoothing parameters can be adapted to utilize the demand characteristics such that OVR and NSA can be reduced without affecting the service level (AFR), implying sustainable supply chain operations. Furthermore, the results of a factorial design have confirmed that the ordering policy parameters and their interactions have the largest impact on the three performance measures. Based on the above characterization, the paper provides management with means to sustain good performance of a supply chain whenever a correlated demand pattern is realized through selecting the control parameters that decrease the bullwhip effect.

Unraveling Behavioral Ordering: Relative Costs and the Bullwhip Effect

2021 ◽  
Author(s):  
Brent B. Moritz ◽  
Arunachalam Narayanan ◽  
Chris Parker
Keyword(s):  
Supply Chain ◽  
Information Sharing ◽  
Human Behavior ◽  
Bullwhip Effect ◽  
Problem Definition ◽  
Supply Chain Costs ◽  
Cost Impact ◽  
Managerial Implications ◽  
The Cost ◽  
The Impact

Problem definition: We study the bullwhip effect and analyze the impact of human behavior. We separate rational ordering in response to increasing incoming orders from irrational ordering. Academic/practical relevance: Prior research has shown that the bullwhip effect occurs in about two-thirds of firms and impacts profitability by 10%–30%. Most bullwhip mitigation efforts emphasize processes such as information sharing, collaboration, and coordination. Previous work has not been able to separate the impact of behavioral ordering from rational increases in order quantities. Methodology: Using data from a laboratory experiment, we estimate behavioral parameters from three ordering models. We use a simulation to evaluate the cost impact of bullwhip behavior on the supply chain and by echelon. Results: We find that cost increases are not equally shared. Human biases (behavioral ordering) at the retailer results in higher relative costs elsewhere in the supply chain, even as similar ordering by a wholesaler, distributor, or factory results in increased costs within that echelon. These results are consistent regardless of the behavioral models that we consider. The cognitive profile of the decision maker impacts both echelon and supply chain costs. We show that the cost impact is higher as more decision makers enter a supply chain. Managerial implications: The cost of behavioral ordering is not consistent across the supply chain. Managers can use the estimation/simulation framework to analyze the impact of human behavior in their supply chains and evaluate improvement efforts such as coordination or information sharing. Our results show that behavioral ordering by a retailer has an out-sized impact on supply chain costs, which suggests that upstream echelons are better placed to make forecasting and replenishment decisions.

Information Sharing in Supply Chain Management with Demand Uncertainty

2011 ◽  
pp. 44-62 ◽  
Author(s):  
Zhensen Huang ◽  
Aryya Gangopadhyay
Keyword(s):  
Supply Chain ◽  
Information Sharing ◽  
Demand Uncertainty ◽  
Bullwhip Effect ◽  
Supply Chain Performance ◽  
Chain Model ◽  
Simulation Approach ◽  
Supply Chain Model ◽  
Trading Partners ◽  
The Impact

Information sharing is a major strategy to counteract the amplification of demand fluctuation going up the supply chain, known as the bullwhip effect. However, sharing information through interorganizational channels can raise concerns for business management from both technical and commercial perspectives. The existing literature focuses on examining the value of information sharing in specific problem environments with somewhat simplified supply chain models. The present study takes a simulation approach in investigating the impact of information sharing among trading partners on supply chain performance in a comprehensive supply chain model that consists of multiple stages of trading partners and multiple players at each stage.

scholarly journals Demand Sharing Inaccuracies in Supply Chains: A Simulation Study

Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Salvatore Cannella ◽  
Roberto Dominguez ◽  
Jose M. Framinan ◽  
Manfredi Bruccoleri
Keyword(s):  
Supply Chain ◽  
Information Sharing ◽  
Negative Impact ◽  
Positive Impact ◽  
Bullwhip Effect ◽  
Sources Of Information ◽  
Short Delay ◽  
Demand Information ◽  
Demand Variability ◽  
The Impact

We investigate two main sources of information inaccuracies (i.e., errors and delays) in demand information sharing along the supply chain (SC). Firstly, we perform a systematic literature review on inaccuracy in demand information sharing and its impact on supply chain dynamics. Secondly, we model several SC settings using system dynamics and assess the impact of such information inaccuracies on SC performance. More specifically, we study the impact of four factors (i.e., demand error, demand delay, demand variability, and average lead times) using three SC dynamic performance indicators (i.e., bullwhip effect, inventory variability, and average inventory). The results suggest that demand error has a negative impact on SC performance, which is exacerbated by the magnitude of the error and by low demand variability scenarios. In contrast, demand delay produces a nonlinear behavior in the supply chain response (i.e., a short delay may have a negative impact and a long delay may have a positive impact), being influenced by the supply chain configuration.

scholarly journals Inherent Complexity Research on the Bullwhip Effect in Supply Chains with Two Retailers: The Impact of Three Forecasting Methods Considering Market Share

2014 ◽  
Vol 2014 ◽  
pp. 1-13
Author(s):  
Junhai Ma ◽  
Binshuo Bao ◽  
Xiaogang Ma
Keyword(s):  
Supply Chain ◽  
Market Share ◽  
Mean Squared Error ◽  
Moving Average ◽  
Bullwhip Effect ◽  
Minimum Mean Squared Error ◽  
Forecasting Methods ◽  
Effect Measure ◽  
Demand Variability ◽  
The Impact

An important phenomenon in supply chain management which is known as the bullwhip effect suggests that demand variability increases as one moves up a supply chain. This paper contrasts the bullwhip effect for a two-stage supply chain consisting of one supplier and two retailers under three forecasting methods based on the market share. We can quantify the correlation coefficient between the two retailers clearly, in consideration of market share. The two retailers both employ the order-up-to inventory policy for replenishments. The bullwhip effect is measured, respectively, under the minimum mean squared error (MMSE), moving average (MA), and exponential smoothing (ES) forecasting methods. The effect of autoregressive coefficient, lead time, and the market share on a bullwhip effect measure is investigated by using algebraic analysis and numerical simulation. And the comparison of the bullwhip effect under three forecasting methods is conducted. The conclusion suggests that different forecasting methods and various parameters lead to different bullwhip effects. Hence, the corresponding forecasting method should be chosen by the managers under different parameters in practice.

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