Soviet Technique for Estimating Post-Welded Deflection: Case of Butt Welding

1989 ◽  
Vol 5 (01) ◽  
pp. 10-15
Author(s):  
V. Birman ◽  
R. Latorre

The hulls of modern ships are almost entirely welded. This makes the prediction of post-welded deformations very important. The number of parameters involved in the process of welding is large, so the exact mathematical theory for prediction of deformations is unavailable. Some researchers have estimated the post-welded deflections based on empirical and semi-empirical equations. The growing literature on the study of postwelded deflections of hull plates enables the estimation of these deflections based on the plate geometry and the plate material. The limited number of critical parameters covered by these experiments makes it difficult to organize the data systematically. This has delayed the introduction of a framework for estimating the influence on the plate deflection from welding speed, current, number of passes, welding rod size and material, etc. The approach adopted in the U.S.S.R. was to develop an integrated framework to include the critical welding parameters. The main results from this approach were published in several books, with the main reference being a book by Kuzminov published in 1974. From the standpoint of ship production, it is useful to understand this Soviet approach as well as to give examples of its use. Therefore, this paper introduces the Soviet procedure for calculation of deflection due to butt welding, presents the graphical aids used in this procedure, and presents a worked example using this procedure for a butt welded plate.

Author(s):  
C. Ahilan ◽  
S. Santhosh Kumar ◽  
S. Ramesh Kumar ◽  
S. Abdul Gudoos ◽  
Senthil Kumaran Selvaraj

2020 ◽  
Vol 11 (2) ◽  
pp. 69-74
Author(s):  
Muhammad Nazly Hasibuan ◽  
Eti Indarti ◽  
Novia Mehra Erfiza

Aceh noodle seasoning was made from red chili, red onion, garlic, cardamom, turmeric, ginger, cumin, candlenut, coriander and pepper. All ingredients were mashed and then sauteed in a frying pan with the addition of cooking oil. In the food industry it is necessary to determine the shelf life so the consumers know the quality of the product. Shelf life is the periode of a product from the production process until the product has decreased in quality or is not suitable to consumption. This research was conducted using a semi-empirical accelerated shelf-life testing method with the Arrhenius equation. The estimation of shelf life was determined through the quality change of Aceh noodle seasoning which packed with aluminum foil packaging and stored based on temperature factor (room temperature, 40o C, and 50o C). Each sample was analyzed of thiobarbituric acid test, flavour and descriptif test in duplicate. The results show that Aceh noodle seasoning shelf life based on the critical parameters  stored at room temperature (27-30oC) was 71 days, at 40oC was 49 days, and at 50oC was 35 days.


2020 ◽  
Vol 14 (3) ◽  
pp. 369-374
Author(s):  
Željko Bilić ◽  
Ivan Samardžić ◽  
Nedjeljko Mišina ◽  
Katarina Stoić

As already known, no proper control or process control parameter which absolutely guarantees a high level quality of joints made by electro-resistive welding has been established so far, especially when all possible parameters are taken into account during the welding process. Due to the process of butt-welding being very short-lived, ensuring quality of the joints is a difficult and under-researched problem. The application of non-destructive testing methods to the control interface joints is also not reliable. Therefore, further research in this area should concentrate on studying the influence of basic welding parameters, and calculating their direct or indirect impact can serve to achieve a highquality welded joint with for practice sufficient accuracy.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 102 ◽  
Author(s):  
António Pereira ◽  
Ana Cabrinha ◽  
Fábio Rocha ◽  
Pedro Marques ◽  
Fábio Fernandes ◽  
...  

The welding of dissimilar metals was carried out using a pulsed Nd: YAG laser to join DP1000 steel and an aluminum alloy 1050 H111. Two sheets of each metal, with 30 × 14 × 1 mm3, were lap welded, since butt welding proved to be nearly impossible due to the huge thermal conductivity differences and melting temperature differences of these materials. The aim of this research was to find the optimal laser welding parameters based on the mechanical and microstructure investigations. Thus, the welded samples were then subjected to tensile testing to evaluate the quality of the joining operation. The best set of welding parameters was replicated, and the welding joint obtained using these proper parameters was carefully analyzed using optical and scanning electron microscopes. Despite the predicted difficulties of welding two distinct metals, good quality welded joints were achieved. Additionally, some samples performed satisfactorily well in the mechanical tests, reaching tensile strengths close to the original 1050 aluminum alloy.


Author(s):  
Harpreet Sidhar ◽  
Neerav Verma ◽  
Chih-Hsiang Kuo ◽  
Michael Belota ◽  
Andrew J. Wasson

Abstract The oil and gas industry has seen unexpected failures of sour service carbon steel pipelines in the recent past. Below par performance of girth welds and line pipe material have been identified as the root causes of such failures. Although mechanized welding can achieve good consistency, the weld region is more heterogeneous as compared to base material, which can lead to inconsistencies and poor weld performance. Overall, the effects of welding parameters on performance of carbon steel pipeline girth welds for sour service are not well understood. Furthermore, industry is moving towards more challenging environments, such as production of hydrocarbons from ultra-deepwater, which further necessitates the need to improve welding practices for additional high criticality applications. Many of the critical parameters for sour service performance will also improve general weld performance for ultra-deepwater. So, there is a clear need to understand the effects of various welding parameters on weld properties and performance. This effort aims at assessing the effects of key welding parameters on performance of girth welds to develop improved welding practice guidelines for sour service pipeline applications. In this study, several API X65 grade line pipe girth welds were made using commercially available welding consumables. The effects on weld root performance of preheat, wire consumable chemistry, hot pass tempering, single vs. dual torch, copper backing, root pass heat input, metal transfer mode, pipe fit-up (root gap, misalignment) were studied. Generally, carbon steel welds with hardness 250HV or below are considered acceptable for sour service. So, detailed microhardness mapping and microstructural characterization were conducted to evaluate the performance and reliability of welds. It was evident that the welding parameters studied have a significant impact on root performance. Preheat and pipe fit-up showed the most significant impact on weld root performance. Based on the results and understanding developed with this study, recommendations for industry are provided through this paper to improve reliability of pipeline girth welds in sour service application.


2013 ◽  
Vol 814 ◽  
pp. 187-192 ◽  
Author(s):  
Radu Cojocaru ◽  
Lia Boțilă ◽  
Cristian Ciucă ◽  
Horia Florin Dascau ◽  
Victor Verbiţchi

Aluminum alloys are widely used in aerospace, automotive, railway and shipbuilding industry, as materials having remarkable properties for applications in these fields. For this reason, in recent years the interest for friction stir lap welding of sheets from these alloys increased.The behaviour of welding materials from the plastic and mechanic viewpoint are different in case of friction stir lap welding compared to friction stir butt welding.The welding tools for friction stir lap welding can have different configurations and sizes compared to butt welding. The used welding parameters must be reconsidered in order to obtain a proper flow of material for obtaining a friction stir lap welded joint.In addition, it is very important how to prepare the sheets surfaces that come into contact and their placement (relative to each other).The paper presents considerations regarding friction stir lap welding, with examples/concrete results obtained in welding of similar and dissimilar light alloys (alloys of aluminum, magnesium and titanium). It also presents data on the characteristics of obtained welded joints, related with particularities of friction stir lap welding.The obtained results showed that light alloys sheets used in various industrial fields can be joined with respect of basis conditions specific for the friction stir lap welding process.


2013 ◽  
Vol 712-715 ◽  
pp. 623-626
Author(s):  
Dong Wang ◽  
Chang Shu He ◽  
Zhen Yu Qi ◽  
Hao Wang ◽  
Xiang Zhao ◽  
...  

3-mm thick Al-12.7Si-0.7Mg alloy plates were cut from the hot extrusion profiles. A butt-welding joint was made by gas metal arc welding (GMAW). The microstructures and mechanical properties of welded joint were studied by scanning electron microscope and tensile test methods. The results show that weld bead with good appearance and internal quality was obtained under the optimized welding parameters. The ultimate tensile strength for base material and welded joints of hot extrusion Al-12.7Si-0.7Mg alloy are much higher than that of 6063 alloy in T4 condition.


1999 ◽  
Vol 121 (2) ◽  
pp. 300-306 ◽  
Author(s):  
K. Dasgupta ◽  
A. Mukherjee ◽  
R. Maiti

In this paper the authors have presented an integrated study of an orbital rotor Low Speed High Torque (LSHT) hydrostatic unit in a Hydrostatic Transmission (HST) System and an attempt has been made to estimate some critical parameters of such class of geometrically complex machine. Owing to the close tolerance in between the rotor-stator interface of the motor leakage takes place from the high pressure to the low pressure chamber and is difficult to estimate during operation. Based on the simulation and experimental investigations, a semi-empirical approach is proposed here to estimate its interchamber leakage resistance and for that the machine need not be disassembled. Using the actual parametric values, the overall dynamic model of the plant has been validated experimentally.


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