A New Method to Determine the Steel Fibre Content of Existing Structures—Test Setup and Numerical Simulation

The diagnostics of constructions built with steel fibre reinforced concrete are extremely difficult to conduct because, typically, no information on the actual amount and orientation of the fibres is available. Therefore, it is of great interest to engineers to have the possibility to determine the steel fibre content and, at best, also the orientation of the fibres in existing structures. For this purpose, an easy-to-use test setup was developed and tested, in the course of laboratory investigations. This method can be used for cylinders, for example drilling cores, that can later be taken of existing structures, to determine both the fibre content and orientation. Based on these results, a model for cylindrical specimens was derived, which can be used for varying concrete compositions with steel fibre contents of up to 80 kg/m3. In the case of missing information concerning the concrete composition, it allows an initial estimation for the fibre content. In case additional information about the concrete composition is available, a much higher accuracy of the projected steel fibre content and therefore, an assessment of the building’s condition is possible.

Mechanical Properties and Fracture Energy of Concrete Beams Reinforced with Basalt Fibres

Fibre-reinforced concrete (FRC) is widely employed in the construction industry, with assorted fibre types being used for different applications. Typically, steel fibres give additional tensile strength to the mixture, while flexible fibres may be used in large sections, such as floor slabs, to control crack width and to improve the handling ability of precast sections. For many reasons, including durability concerns, environmental impact, thermal performance, etc, alternatives to the currently available fibres are being sought. This study examines the potential of using basalt fibres, a mineral and natural material, as reinforcement of concrete sections in comparison to steel fibres and plain concrete mix. Mixes were tested containing 0.5% and 1.0% of basalt fibres measuring 25mm length, 0.5% of the same material with 48mm length and steel fibres measuring 50mm by 0.05%, 0.1%, 0.15% and 0.2% of the concrete volume. For the mechanical performance analysis, the 3-point bending test was led and the fracture energy, Young’s modulus and tensile strength in different moments of the tests were calculated. When compared to the control mixtures and the steel-fibre-reinforced concrete, the mixes containing basalt had a reduction in their elastic modulus, representing a decrease in the concrete brittleness. At the same time, the fracture energy of the mixtures was significantly increased with the basalt fibres in both lengths. Finally, the flexural strength was also higher for the natural fibre reinforced concrete than for the plain concrete and comparable to the results obtained with the addition of steel fibres by 0.15%.

A New Method to Determine the Steel Fibre Content of Existing Structures—Evaluation and Validation

The in-situ measurement of the content and orientation of steel fibres in concrete structures is of great importance for the assessment of their specific mechanical properties, especially in the case of repair. For existing structures, the actual fibre content as well as the orientation of the fibres, which is based on many factors such as casting or compacting direction, is typically unknown. For structural maintenance or rehabilitation, those factors have to be determined in order to apply meaningful structural design calculations and plan necessary strengthening methods. For this reason, a new method based on the analysis of drilling cores of concrete structures has been established. The newly developed non-destructive test setup used in this research consists of a framework for cylindrical specimens in combination with an LCR meter to determine the electrical resistance of the fibre reinforced concrete. In combination with a suitable FEM model, concretes with fibre contents up 80 kg/m3 were analysed to derive a first model to assess the actual fibre content of steel fibre reinforced concretes. After a calibration of the literature’s equation by use of an adjusted aspect ratio for the analysis of drilling cores, the estimation of the fibre content is possible with high accuracy for the tested material combination. The results show that the newly developed test method is suitable for the rapid and non-destructive structural diagnosis of the fibre content of steel fibre reinforced concrete based on drilling cores using electrical resistivity measurements.