Effect of Time, Temperature and Stirring Rate Used in the First Step of the Synthesis of SBA-15 on Its Application as Reductor of Tars in Tobacco Smoke

SBA-15 has been employed as a tobacco additive with the objective of reducing the toxic and carcinogenic components in tobacco smoke. The effect of the synthesis conditions (temperature, time, and stirring rate) on this application was studied in this paper. The SBA-15 was characterized (RDX, N2 adsorption isotherms, SEM and apparent density), mixed with the 3R4F reference tobacco, and smoked under standard conditions. The composition of the gas and condensed fractions also was analyzed. The morphology of the material plays an important role on this application and is highly influenced by the three variables studied. Long fibers show improved efficiency compared to short fibers. The tar reduction effect was improved when increasing the time of synthesis. Nevertheless, a maximum was observed with temperature (40 °C) and stirring rate (700 rpm). The optimal synthesis conditions obtained were 24 h, 40 °C and 700 rpm, yielding reductions as high as 68% for tar, 67% for nicotine, and 31% for CO. The scaling-up process has only been reported in terms of grams but never in a preindustrial scale (around 4 kg), and thus the results of this analysis show a promising material with properties and behavior similar with respect to the sample synthesized at laboratory scale.

Gasification of RDF and Its Components with Tire Pyrolysis Char as Tar-Cracking Catalyst

The composition of gas produced by the gasification of refuse-derived fuel (RDF) can be affected by the content of individual components of RDF and their mutual interactions. In this work, plastics, paper, wood, textile and RDF were gasified in a two-stage gasification system and the obtained tar yields and product gas quality were compared. The two-stage reactor consisted of an air-blown gasifier and a catalytic reactor filled with carbonized tire pyrolysis char as the tar-cracking catalyst. Tire pyrolysis char is a promising alternative to expensive catalysts. The impact of temperature and catalyst amount on the tar yield and gas composition was investigated. Theoretical oxygen demand for all material classes was calculated and its effect on gas composition and tar yield is discussed. The results indicate that the gasification of plastics produces the highest amount of tar and hydrocarbon gases, while the CO2 content of the product gas remains the lowest compared to all other materials. On the other hand, the paper fraction produced hydrogen-rich gas with low tar content. The gasification of RDF at 700 °C provided the lowest tar yield compared to all other materials, indicating positive synergic effects of lignocellulosic biomass and plastics in tar reduction. The significance of these interactions was suppressed at the highest temperature of 900 °C, as the thermal cracking of tar became dominant. For CO2 content, a negative synergic effect (higher CO2 concentration) was observed.

Steam Gasification of Lignite in a Bench-Scale Fluidized-Bed Gasifier Using Olivine as Bed Material

The gasification of lignite could be a promising sustainable alternative to combustion, because it causes reduced emissions and allows the production of syngas, which is a versatile gaseous fuel that can be used for cogeneration, Fischer-Tropsch synthesis, or the synthesis of other bio-fuels, such as methanol. For the safe and smooth exploitation of syngas, it is fundamental to have a high quality gas, with a high content of H2 and CO and minimum content of pollutants, such as particulate and tars. In this work, experimental tests on lignite gasification are carried out in a bench-scale fluidized-bed reactor with olivine as bed material, chosen for its catalytic properties that can enhance tar reduction. Some operating parameters were changed throughout the tests, in order to study their influence on the quality of the syngas produced, and pressure fluctuation signals were acquired to evaluate the fluidization quality and diagnose correlated sintering or the agglomeration of bed particles. The effect of temperature and small air injections in the freeboard were investigated and evaluated in terms of the conversion efficiencies, gas composition, and tar produced.

The Effect of Temperature and Time of the Hydrothermal Treatment in the SBA-15 Synthesis Process on the Structure and Textural Properties and the Ability to Reduce the Evolution of Tars in Tobacco Smoking

Different SBA-15 (SBA, Santa Barbara Amorphous) materials were synthetized at different temperature and time during of the hydrothermal treatment. The obtained SBA-15 were characterized by N2 adsorption isotherms, scanning electron microscopy (SEM), X-ray diffraction (DRX), and density in order to establish the influence of these variables on their properties. Mixtures of the obtained catalysts with 3R4F tobacco were prepared and smoked under the ISO 3308 conditions. Temperature of the hydrothermal treatment slightly affects the tars that evolved in the smoking process of the corresponding catalyst tobacco mixtures. Contrarily, the time of the hydrothermal treatment has a marked effect on the reductions of toxic compounds in the smoke. Developed porosity has a positive correlation with the observed tar reduction, whereas the apparent density has a negative correlation with the reduction in toxicity. Moreover, the removal of the supernatant liquors during the hydrothermal treatment does not strongly modify the properties of the materials and may represent an interesting simplification of the process.