Study on the Flame Retardancy and Hazard Evaluation of Poly(acrylonitrile-co-vinylidene chloride) Fibers by the Addition of Antimony-Based Flame Retardants

Antimony oxide (ATO) is used mainly as a flame retardant, but it is classified as a hazardous substance. Therefore, regulations on the use of antimony trioxide (ATO(3)) and antimony pentoxide (ATO(5)) in textile products are being developed. Accordingly, there is a need for alternative flame retardants. In this study, antimony tetroxide (ATO(4)), which has higher thermal stability and resistance to acids and alkalis than ATO(3) or ATO(5), was selected to assess its use as an alternative flame retardant. First, ATO(3) or ATO(4) were added to poly(acrylonitrile-co-vinylidene chloride) (PANVDC), and the film and wet-spun fiber were prepared. The PANVDC film with flame retardants was prepared to evaluate the flame retardancy and the mechanism of action of the flame retardants. Flame retardancy analysis showed that a limiting oxygen index of 31.2% was obtained when ATO(4) was added, which was higher than when ATO(3) was used. Subsequently, PANVDC fibers with antimony oxide were manufactured and showed improved mechanical and thermal properties when ATO(4) was used, compared to when ATO(3) was tested. In addition, migration analysis due to antimony in the fiber confirmed that the elution amount was below the acceptable standard when PANVDC fibers with ATO(4) were added. Therefore, based on these results, the flame-retardant and thermal properties of antimony tetroxide were superior to antimony trioxide, and it was confirmed that ATO(4) could be used as an alternative flame retardant to ATO(3).

Flame-Retardant Mechanism and Mechanical Properties of Wet-Spun Poly(acrylonitrile-co-vinylidene chloride) Fibers with Antimony Trioxide and Zinc Hydroxystannate

To produce flame retardant poly(acrylonitrile-co-vinylidene chloride) (PANVDC) fibers with limiting oxygen index (LOI) values above 28%, flame retardants are added to fibers. Because antimony trioxide (ATO) used widely for PANVDC is suspected as a carcinogen, non-toxic zinc hydroxystannate (ZHS) could be the alternative for reduction of ATO usage. Moreover, a flame retardant efficiency of the combination of ATO with ZHS could be expected because it was reported that ATO resists flame in the gas phase, whereas ZHS reacts in the condensed phase. Therefore, this study discussed the flame retardant mechanisms of ATO and ZHS in PANVDC, and evaluated the efficiency of the combination. PANVDC fibers with ATO and ZHS in 15 phr were produced by wet spinning. When ZHS was added, a more cyclized structure was detected (e.g., 1-methylnaphthalene) through pyrolysis−gas chromatography-mass spectrometry (Py-GC/MS). As a result of SEM-EDX analysis, Sb and Cl hardly remained in char layers of PANVDC-ATO; meanwhile, Zn, Sn, and Cl remained in that of PANVDC-ZHS. This implied that SbCl3 from reaction of ATO and HCl reacts in the gas phase, whereas ZnCl2 and SnCl2 from ZHS and HCl promotes the cyclization reaction of PANVDC in the condensed phase. The LOI values of PANVDC, PANVDC-ATO, and PANVDC-ZHS were 26.4%, 29.0%, and 33.5%, respectively. This suggests that ZHS is a highly effective for PANVDC. Meanwhile, the LOI of PANVDC containing ATO-ZHS mixture is 31.0%. The combination of ATO and ZHS exhibited no efficiency. The addition of ATO and ZHS slightly reduced the tenacities of the fibers, respectively, 3.11 and 3.75 from 4.42 g/den.

Expansion Properties and Diffusion of Blowing Agent for Vinylidene Chloride Copolymer Thermally Expandable Microspheres

Vinylidene chloride copolymer microspheres were synthesized by in situ suspension copolymerization of vinylidene chloride (VDC), methyl methacrylate (MMA), and/or acrylonitrile (AN) in the presence of a paraffin blowing agent. The effects of shell polymer properties including compositions, glass transition temperature (Tg), crosslinking degree, blowing agent type, and encapsulation ratio (Er) on the expansion properties of copolymer microspheres were investigated. Moreover, the diffusion properties of blowing agent in copolymer microspheres were studied. The results show that VDC-MMA-AN copolymer microspheres exhibited excellent expansion properties, and the volume expansion ratio (Ev) and the apparent density were decreased over 40 times, but it was difficult to expand for the VDC-MMA copolymer microspheres. In addition, the moderately crosslinked inside of the polymer shell enhanced the Ev more than 30 and the stable expansion temperature range (Tr) was about 30 °C by adding 0.2–0.4 wt% of divinyl benzene. The Tg of the shell polymer must be higher than the boiling point of the blowing agent as a prerequisite; the lower the boiling point of the blowing agent, the higher the internal gas pressure driven microsphere expansion, and the wider the Tr. By increasing the Er of blowing agent improved the Ev of the microspheres. The diffusion of pentane blowing agent in VDC-MMA-AN copolymer microspheres were divided into Fick diffusion and non-Fick diffusion.

Surface Thermo-Dynamic Characterization of Poly (Vinylidene Chloride-Co-Acrylonitrile) (P(VDC-co-AN)) Using Inverse-Gas Chromatography and Investigation of Visual Traits Using Computer Vision Image Processing Algorithms

The Inverse Gas Chromatography (IGC) technique has been employed for the surface thermo-dynamic characterization of the polymer Poly(vinylidene chloride-co-acrylonitrile) (P(VDC-co-AN)) in its pure form. IGC attributes, such as London dispersive surface energy, Gibbs free energy, and Guttman Lewis acid-base parameters were analyzed for the polymer (P(VDC-co-AN)). The London dispersive surface free energy ( γ S L ) was calculated using the Schultz and Dorris–Gray method. The maximum surface energy value of (P(VDC-co-AN )) is found to be 29.93 mJ·m − 2 and 24.15 mJ·m − 2 in both methods respectively. In our analysis, it is observed that the γ S L values decline linearly with an increase in temperature. The Guttman–Lewis acid-base parameter K a , K b values were estimated to be 0.13 and 0.49. Additionally, the surface character S value and the correlation coefficient were estimated to be 3.77 and 0.98 respectively. After the thermo-dynamic surface characterization, the (P(VDC-co-AN)) polymer overall surface character is found to be basic. The substantial results revealed that the (P(VDC-co-AN)) polymer surface contains more basic sites than acidic sites and, hence, can closely associate in acidic media. Additionally, visual traits of the polymer (P(VDC-co-AN)) were investigated by employing Computer Vision and Image Processing (CVIP) techniques on Scanning Electron Microscopy (SEM) images captured at resolutions ×50, ×200 and ×500. Several visual traits, such as intricate patterns, surface morphology, texture/roughness, particle area distribution ( D A ), directionality ( D P ), mean average particle area ( μ a v g ) and mean average particle standard deviation ( σ a v g ), were investigated on the polymer’s purest form. This collective study facilitates the researches to explore the pure form of the polymer Poly(vinylidene chloride-co-acrylonitrile) (P(VDC-co-AN )) in both chemical and visual perspective.

Preparation and Characterization of Zinc Hydroxystannate Coated by Aluminum Phosphate and Its Application in Poly(acrylonitrile-co-vinylidene chloride)

In this study, zinc hydroxystannate ([ZnSn(OH)6], ZHS) was coated with aluminum phosphate (AlPO4, ALP) to prepare the ZHS-ALP composite. During the coating process, the reaction conditions, such as the ALP to ZHS molar ratio, were controlled, and the morphology of the products was characterized by scanning electron microscopy (SEM). The prepared composites were introduced into poly(acrylonitrile-co-vinylidene chloride) (PANVDC), and the change in compatibility between ZHS and the polymer matrix was characterized. The results showed that ALP-ZHS (1:1), which was prepared by ALP-ZHS composite molar ratio of 1:1, could improve the dispersion and compatibility of ZHS in the polymer matrix and decrease the hydrophilicity and viscosity. Moreover, the ALP-ZHS composite had a better flame-retardant effect on PANVDC than ZHS alone. PANVDC could pass the V-0 rating in UL94, particularly the highest limiting oxygen index (LOI) value of 33.2% obtained when the ALP-ZHS (1:1) composite was added to PANVDC.