scholarly journals Study on the Flame Retardancy and Hazard Evaluation of Poly(acrylonitrile-co-vinylidene chloride) Fibers by the Addition of Antimony-Based Flame Retardants

Polymers ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 42
Author(s):  
Hyelim Kim ◽  
Ji-Su Kim ◽  
Wonyoung Jeong
Keyword(s):  
Thermal Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Antimony Oxide ◽  
Antimony Trioxide ◽  
Hazardous Substance ◽  
Vinylidene Chloride ◽  
Poly Acrylonitrile ◽  
Antimony Tetroxide

Antimony oxide (ATO) is used mainly as a flame retardant, but it is classified as a hazardous substance. Therefore, regulations on the use of antimony trioxide (ATO(3)) and antimony pentoxide (ATO(5)) in textile products are being developed. Accordingly, there is a need for alternative flame retardants. In this study, antimony tetroxide (ATO(4)), which has higher thermal stability and resistance to acids and alkalis than ATO(3) or ATO(5), was selected to assess its use as an alternative flame retardant. First, ATO(3) or ATO(4) were added to poly(acrylonitrile-co-vinylidene chloride) (PANVDC), and the film and wet-spun fiber were prepared. The PANVDC film with flame retardants was prepared to evaluate the flame retardancy and the mechanism of action of the flame retardants. Flame retardancy analysis showed that a limiting oxygen index of 31.2% was obtained when ATO(4) was added, which was higher than when ATO(3) was used. Subsequently, PANVDC fibers with antimony oxide were manufactured and showed improved mechanical and thermal properties when ATO(4) was used, compared to when ATO(3) was tested. In addition, migration analysis due to antimony in the fiber confirmed that the elution amount was below the acceptable standard when PANVDC fibers with ATO(4) were added. Therefore, based on these results, the flame-retardant and thermal properties of antimony tetroxide were superior to antimony trioxide, and it was confirmed that ATO(4) could be used as an alternative flame retardant to ATO(3).

scholarly journals Flame-Retardant Mechanism and Mechanical Properties of Wet-Spun Poly(acrylonitrile-co-vinylidene chloride) Fibers with Antimony Trioxide and Zinc Hydroxystannate

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2442
Author(s):  
Ji Su Kim ◽  
Ji Eun Song ◽  
Daeyoung Lim ◽  
Heejoon Ahn ◽  
Wonyoung Jeong
Keyword(s):  
Flame Retardant ◽  
Gas Phase ◽  
Condensed Phase ◽  
Gas Chromatography Mass Spectrometry ◽  
Antimony Trioxide ◽  
Pyrolysis Gas ◽  
Limiting Oxygen Index ◽  
Vinylidene Chloride ◽  
Zinc Hydroxystannate ◽  
Poly Acrylonitrile

To produce flame retardant poly(acrylonitrile-co-vinylidene chloride) (PANVDC) fibers with limiting oxygen index (LOI) values above 28%, flame retardants are added to fibers. Because antimony trioxide (ATO) used widely for PANVDC is suspected as a carcinogen, non-toxic zinc hydroxystannate (ZHS) could be the alternative for reduction of ATO usage. Moreover, a flame retardant efficiency of the combination of ATO with ZHS could be expected because it was reported that ATO resists flame in the gas phase, whereas ZHS reacts in the condensed phase. Therefore, this study discussed the flame retardant mechanisms of ATO and ZHS in PANVDC, and evaluated the efficiency of the combination. PANVDC fibers with ATO and ZHS in 15 phr were produced by wet spinning. When ZHS was added, a more cyclized structure was detected (e.g., 1-methylnaphthalene) through pyrolysis−gas chromatography-mass spectrometry (Py-GC/MS). As a result of SEM-EDX analysis, Sb and Cl hardly remained in char layers of PANVDC-ATO; meanwhile, Zn, Sn, and Cl remained in that of PANVDC-ZHS. This implied that SbCl3 from reaction of ATO and HCl reacts in the gas phase, whereas ZnCl2 and SnCl2 from ZHS and HCl promotes the cyclization reaction of PANVDC in the condensed phase. The LOI values of PANVDC, PANVDC-ATO, and PANVDC-ZHS were 26.4%, 29.0%, and 33.5%, respectively. This suggests that ZHS is a highly effective for PANVDC. Meanwhile, the LOI of PANVDC containing ATO-ZHS mixture is 31.0%. The combination of ATO and ZHS exhibited no efficiency. The addition of ATO and ZHS slightly reduced the tenacities of the fibers, respectively, 3.11 and 3.75 from 4.42 g/den.

Silica precursor as synergist for cotton flame retardancy

2016 ◽  
Vol 28 (3) ◽  
pp. 378-386 ◽  
Author(s):  
Ana Marija Grancaric ◽  
Lea Botteri ◽  
Jenny Alongi ◽  
Anita Tarbuk
Keyword(s):  
Thermal Properties ◽  
Synergistic Effect ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Ammonium Polyphosphate ◽  
Limiting Oxygen Index ◽  
Excellent Thermal Stability ◽  
Content Type ◽  
Silica Precursor

Purpose – The cotton and its blends is the most commonly used textile material in the design and production of protective clothing. However, as the cellulose textiles are the most flammable materials it is necessary to improve its flame retardancy. The government regulations have been the driving force for developing durable flame retardants finishes for textile, to improve its performance and to reduce the negative impact on the environment. The paper aims to discuss these issues. Design/methodology/approach – This paper investigates the effect of silica precursor (tetraethoxysilane – TEOS) added in bath with conventional flame retardant urea/ammonium polyphosphate in full and half concentration for achieving environmental-friendly cotton flame retardancy. Silica precursors have excellent thermal stability and high heat resistance with very limited release of toxic gases during the thermal decomposition. Synergistic effect between urea/ammonium polyphosphate and TEOS has been calculated. Thermal properties of treated cotton fabrics were determined by limiting oxygen index (LOI), thermogravimetric analysis (TGA) and microscale combustion calorimeter (MCC). Findings – TEOS, significantly improves the flame retardancy of cotton when added in the bath with conventional flame retardants urea/ammonium polyphosphate by increasing the LOI values and other thermal properties as increasing char residue measured by TGA and higher heat release rate measured by MCC. Originality/value – This paper represent a good synergistic effect between urea/ammonium polyphosphate and TEOS. This phenomena is evident in better thermal properties when TEOS was added in the bath with conventional flame retardant especially for half concentration of urea/ammonium polyphosphate.

Utilization of Raw Gypsum as Hydrated Filler in Bagasse Particleboard Bonded with a Formaldehyde-Free Epoxidized Natural Rubber Adhesive

2012 ◽  
Vol 626 ◽  
pp. 44-49
Author(s):  
Bencha Thongnuanchan ◽  
Somporn Suwanpetch ◽  
Charoen Nakason
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Flame Retardant ◽  
Burning Rate ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Modulus Of Rupture ◽  
Epoxidized Natural Rubber ◽  
Antimony Trioxide ◽  
Elapsed Time

The present study described the feasibility of using raw gypsum as filler to improve the flame retardant and mechanical properties of particleboard (PB) prepared from bagasse. The PB was made with a formaldehyde-free adhesive based on epoxidized natural rubber (ENR) latex via a hot pressing process. The effect of gypsum loading on the mechanical properties of the PB was initially investigated. Both the tensile strength and modulus of rupture (MOR) of the PB tended to increase with increasing gypsum loading and reached the maximum values at 150 phr. The incorporation of gypsum into the PB beyond this loading level brought about a decrease in the corresponding properties. A horizontal burning test was conducted to determine the flame retardant properties of the PB (i.e., elapsed time and burning rate). The PB containing 150 phr of gypsum (PB-150G) was found to have a much shorter elapsed time and a lower burning rate than the PB with no gypsum added. The lower values of the corresponding properties indicated the better flame retardancy of PB. It was also found that the PB-150G exhibited a comparable level of flame retardancy to the PB containing 8 wt% of total flame retardants (i.e., 5 wt% magnesium chloride in combination with 3 wt% antimony trioxide) based on the combined weight of bagasse and ENR contained in the PB. These results revealed that the use of an appropriate amount of gypsum as filler could significantly enhance the flame retardancy with considerable improvement in the mechanical properties of BP.

scholarly journals A bio-based phosphaphenanthrene-containing derivative modified epoxy thermosets with good flame retardancy, high mechanical properties and transparency

RSC Advances ◽  
2021 ◽  
Vol 11 (49) ◽  
pp. 30943-30954
Author(s):  
Wei Peng ◽  
Yu-xuan Xu ◽  
Shi-bin Nie ◽  
Wei Yang
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Epoxy Resins ◽  
Flame Retardants ◽  
The Past ◽  
Phosphorus Containing ◽  
Modified Epoxy

Phosphorus-containing flame retardants have received huge interest for improving the flame retardant behavior of epoxy resins (EP) over the past few decades.

The Flammability of Polyacrylonitrile and Its Copolymers I. The Flammability Assessment Using Pressed Powdered Polymer Samples

1993 ◽  
Vol 11 (5) ◽  
pp. 442-456 ◽  
Author(s):  
Jun Zhang ◽  
Michael E. Hall ◽  
A. Richard Horrocks
Keyword(s):  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Char Residue ◽  
Acrylic Polymer ◽  
Limiting Oxygen Index ◽  
Convenient Means ◽  
Burning Rates ◽  
Polymer Flammability

This paper is the first in a series of four which investigates the burning behaviour and the influence of flame retardant species on the flam mability of fibre-forming polymer and copolymers of acrylonitrile. A pressed powdered polymer sheet technique is described that enables a range of polymer compositions in the presence and absence of flame retardants to be assessed for limiting oxygen index, burning rate and char residue deter minations. The method offers a rapid, reproducible and convenient means of screening possible flame retardant systems, and LOI values compare favourably with those of films and fabrics comprising the same polymeric type. Burning rates, however, are sensitive to changes in physical sample character such as form (film vs. powder sheet) and density. Thus the technique forms an excellent basis for the generation of burning data which will enable comprehensive studies of acrylic polymer flammability and flame retardancy to be undertaken.

scholarly journals Flame Retardancy of Wood Fiber Materials Using Phosphorus-Modified Wheat Starch

Molecules ◽  
2020 ◽  
Vol 25 (2) ◽  
pp. 335 ◽  
Author(s):  
Stefan Gebke ◽  
Katrin Thümmler ◽  
Rodolphe Sonnier ◽  
Sören Tech ◽  
André Wagenführ ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Wood Fiber ◽  
Reaction System ◽  
Wheat Starch ◽  
Wood Fibers ◽  
Industrial Processing ◽  
Starch Derivatives ◽  
Fiber Materials

Biopolymer-based flame retardants (FR) are a promising approach to ensure adequate protection against fire while minimizing health and environmental risks. Only a few, however, are suitable for industrial purposes because of their poor flame retardancy, complex synthesis pathway, expensive cleaning procedures, and inappropriate application properties. In the present work, wheat starch was modified using a common phosphate/urea reaction system and tested as flame retardant additive for wood fibers. The results indicate that starch derivatives from phosphate/urea systems can reach fire protection efficiencies similar to those of commercial flame retardants currently used in the wood fiber industry. The functionalization leads to the incorporation of fire protective phosphates (up to 38 wt.%) and nitrogen groups (up to 8.3 wt.%). The lowest levels of burning in fire tests were measured with soluble additives at a phosphate content of 3.5 wt.%. Smoldering effects could be significantly reduced compared to unmodified wood fibers. The industrial processing of a starch-based flame retardant on wood insulating materials exhibits the fundamental applicability of flame retardants. These results demonstrate that starch modified from phosphate/urea-systems is a serious alternative to traditional flame retardants.

Flame retardancy and thermal properties of rigid polyurethane foam conjugated with a phosphorus–nitrogen halogen-free intumescent flame retardant

2020 ◽  
Vol 38 (3) ◽  
pp. 235-252
Author(s):  
Zhaojun Lin ◽  
Qianqiong Zhao ◽  
Ruilan Fan ◽  
Xiaoxue Yuan ◽  
Fuli Tian
Keyword(s):  
Thermal Properties ◽  
Thermogravimetric Analysis ◽  
Flame Retardant ◽  
Polyurethane Foam ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Carbon Layer ◽  
Limited Oxygen Index ◽  
Halogen Free ◽  
Limited Oxygen

In this work, a halogen-free intumescent combining phosphorus and nitrogen, flame-retardant 2-((2-hydroxyphenyl)(phenylamino)methyl5,5-dimethyl-1,3,2-dioxaphosphinane 2-oxide (HAPO) was successfully synthesized. It had been synthesized by reaction of 5,5-dimethyl-1,3, 2-dioxphosphinane 2-oxide with Schiff base. Its chemical structure was characterized in detail by Fourier transform infrared spectroscopy, 1H NMR, and 31P NMR spectrum. The flame-retardant polyurethanes were prepared with different loadings of HAPO. The thermal properties, flame retardancy and combustion behavior of the pure polyurethane foam thermosets were investigated by a series of measurements involving thermogravimetric analysis, limited oxygen index measurement, UL-94 vertical burning test, and cone calorimeter test. The results of the aforementioned tests indicated that HAPO can significantly improve the flame retardancy as well as smoke inhibition performance of polyurethane foam. Compared with the PU-Neat, the limited oxygen index of flame-retardant polyurethanes (15%) thermoset was increased from 19.5% to 23.8% and its UL-94 reached V-0 rating. In addition, the cone test results showed that the heat release rate, total heat release, rate of smoke release, and total smoke production of flame-retardant polyurethanes (10%) were decreased obvious sly. The apparent morphology of carbon residue was characterized by scanning electron microscopy, and results revealed that the modified polyurethane foam can form dense carbon layer after combustion. Thermogravimetric analysis results also indicated that the char amount of flame-retardant polyurethanes was obviously increased compared with PU-Neat. Based on the above analysis, we can draw the conclusions which in the condensed phase, phosphorus-based acids from the degradation of HAPO, this could promote the formation of continuous and dense phosphorus-rich carbon layer. In the gas phase, the flame-retardant mechanism was ascribed to the quenching effect of phosphorus-based radicals and diluting effect by non-flammable gases.

scholarly journals Highly Efficient Composite Flame Retardants for Improving the Flame Retardancy, Thermal Stability, Smoke Suppression, and Mechanical Properties of EVA

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1251
Author(s):  
Yilin Liu ◽  
Bin Li ◽  
Miaojun Xu ◽  
Lili Wang
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Heat Release ◽  
Flame Retardant ◽  
Production Rate ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Mass Loss Rate ◽  
Smoke Suppression ◽  
Average Mass

Ethylene vinyl acetate (EVA) copolymer has been used extensively in many fields. However, EVA is flammable and releases CO gas during burning. In this work, a composite flame retardant with ammonium polyphosphate (APP), a charring–foaming agent (CFA), and a layered double hydroxide (LDH) containing rare-earth elements (REEs) was obtained and used to improve the flame retardancy, thermal stability, and smoke suppression for an EVA matrix. The thermal analysis showed that the maximum thermal degradation temperature of all composites increased by more than 37 °C compared with that of pure EVA. S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA, and S-NdMgAl/APP/CFA/EVA could achieve self-extinguishing behavior according to the UL-94 tests (V-0 rating). The peak heat release rate (pk-HRR) indicated that all LDHs containing REEs obviously reduced the fire strength in comparison with S-MgAl. In particular, pk-HRR of S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA and S-NdMgAl/APP/CFA/EVA were all decreased by more than 82% in comparison with pure EVA. Furthermore, the total heat release (THR), smoke production rate (SPR), and production rate of CO (COP) also decreased significantly. The average mass loss rate (AMLR) confirmed that the flame retardant exerted an effect in the condensed phase of the composites. Meanwhile, the combination of APP, CFA, and LDH containing REEs allowed the EVA matrix to maintain good mechanical properties.

Infrared Analysis on Pyrolysis Products of Flame Retardant Rigid Polyurethane Foam

2014 ◽  
Vol 1033-1034 ◽  
pp. 900-906
Author(s):  
Ze Jiang Zhang ◽  
Li Jun Li ◽  
Feng Li ◽  
Jin He ◽  
Zi Qiong Gan
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Magnesium Hydroxide ◽  
Hydrogen Cyanide ◽  
Flame Retardants ◽  
Fire Retardant ◽  
Infrared Analysis ◽  
Antimony Trioxide ◽  
Stretching Vibration ◽  
Flame Retarded

Infrared spectra of the pyrolysis gases of polyurethane foam flame retarded by MPOP, MP, MC, magnesium hydroxide, or antimony trioxide flame retardants was analyzed online by FTIR method. At 600°C, the polyurethane foam flame retarded by MPOP, MP, MC, magnesium hydroxide or antimony trioxide flame retardants released more hydrogen cyanide than the pure polyurethane foam, proved that the MPOP, MP, MC and magnesium hydroxide flame retardants could change the law that the polyurethane released hydrogen cyanide. At 600 °C, the peak of C=O stretching vibration at 1730cm-1did not appear for the flame-retardant polyurethane, indicating that the flame retardants can make the polyurethane rapidly carbonize and the fewer C=O intermediate was produced. The absorbent peaks of the fire-retardant samples at 1604cm-1, 1538 cm-1, 1250 to 1230 cm-1and 1450cm-1implied that the flame retardants could delay the oxidative decomposition of the polyurethane component at 600 °C, so that more components may be carbonized. When increasing the pyrolysis temperature, the perlite would make polyurethane foam release fewer hydrogen cyanide.

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