Fabrication of Metal (Cu and Cr) Incorporated Nickel Oxide Films for Electrochemical Oxidation of Methanol

Methanol electrochemical oxidation in a direct methanol fuel cell (DMFC) is considered to be an efficient pathway for generating renewable energy with low pollutant emissions. NiO−CuO and Ni0.95Cr0.05O2+δ thin films were synthesized using a simple dip-coating method and tested for the electro-oxidation of methanol. These synthesized electrocatalysts were characterized by X-ray diffraction spectroscopy (XRD), X-ray photoelectron spectroscopy (XPS), Scanning electron microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), and Raman spectroscopy. Different electrochemical techniques were used to investigate the catalytic activity of these prepared electrocatalysts for methanol oxidation, including linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS), and chronoamperometry (CA). In the presence of 0.3 M methanol, the current densities of NiO−CuO and Ni0.95Cr0.05O2+δ thin films were found to be 12.2 mA·cm−2 and 6.5 mA·cm−2, respectively. The enhanced catalytic activity of NiO−CuO and Ni0.95Cr0.05O2+δ thin films may be a result of the synergistic effect between different metal oxides. The Chronoamperometry (CA) results of the mixed metal oxide thin films confirmed their stability in basic media. Furthermore, the findings of electrochemical impedance spectroscopy (EIS) of mixed metal oxide thin films demonstrated a lower charge transfer resistance as compared to the pure NiO, CuO, and Cr2O3 thin films.

A Review and Experimental Revisit of Alternative Catalysts for Selective Oxidation of Methanol to Formaldehyde

The selective oxidation of methanol to formaldehyde is a growing million-dollar industry, and has been commercial for close to a century. The Formox process, which is the largest production process today, utilizes an iron molybdate catalyst, which is highly selective, but has a short lifetime of 6 months due to volatilization of the active molybdenum oxide. Improvements of the process’s lifetime is, thus, desirable. This paper provides an overview of the efforts reported in the scientific literature to find alternative catalysts for the Formox process and critically assess these alternatives for their industrial potential. The catalysts can be grouped into three main categories: Mo containing, V containing, and those not containing Mo or V. Furthermore, selected interesting catalysts were synthesized, tested for their performance in the title reaction, and the results critically compared with previously published results. Lastly, an outlook on the progress for finding new catalytic materials is provided as well as suggestions for the future focus of Formox catalyst research.

Effect of Sn Doping on Pd Electro-Catalysts for Enhanced Electro-Catalytic Activity towards Methanol and Ethanol Electro-Oxidation in Direct Alcohol Fuel Cells

Carbon nano-onions (CNOs) were successfully synthesized by employing the flame pyrolysis (FP) method, using flaxseed oil as a carbon source. The alcohol reduction method was used to prepare Pd/CNOs and Pd-Sn/CNOs electro-catalysts, with ethylene glycol as the solvent and reduction agent. The metal-nanoparticles were supported on the CNO surface without adjusting the pH of the solution. High-resolution transmission electron microscopy (HRTEM) images reveal CNOs with concentric graphite ring morphology, and also PdSn nanoparticles supported on the CNOs. X-ray diffractometry (XRD) patterns confirm that CNOs are amorphous and show the characteristic diffraction peaks of Pd. There is a shifting of Pd diffraction peaks to lower angles upon the addition of Sn compared to Pd/CNOs. X-ray photoelectron spectroscopy (XPS) results also confirm the doping of Pd with Sn to form a PdSn alloy. Fourier transform infrared spectroscopy (FTIR) displays oxygen, hydroxyl, carboxyl, and carbonyl, which facilitates the dispersion of Pd and Sn nanoparticles. Raman spectrum displays two prominent peaks of carbonaceous materials which correspond to the D and G bands. The Pd-Sn/CNOs electro-catalyst demonstrates improved electro-oxidation of methanol and ethanol performance compared to Pd/CNOs and commercial Pd/C electro-catalysts under alkaline conditions.