Stress Corrosion Analysis and Direct Cell Viability of Biodegradable Zn-Fe-Ca Alloy in In-Vitro Conditions

Due to the excellent biocompatibility of Zn and Zn-based alloys, researchers have shown great interest in developing biodegradable implants based on zinc. Furthermore, zinc is an essential component of many enzymes and proteins. The human body requires ~15 mg of Zn per day, and there is minimal concern for systemic toxicity from a small zinc-based cardiovascular implant, such as an arterial stent. However, biodegradable Zn-based implants have been shown to provoke local fibrous encapsulation reactions that may isolate the implant from its surrounding environment and interfere with implant function. The development of biodegradable implants made from Zn-Fe-Ca alloy was designed to overcome the problem of fibrous encapsulation. In a previous study made by the authors, the Zn-Fe-Ca system demonstrated a suitable corrosion rate that was higher than that of pure Zn and Zn-Fe alloy. The Zn-Fe-Ca system also showed adequate mechanical properties and a unique microstructure that contained a secondary Ca-reach phase. This has raised the promise that the tested alloy could serve as a biodegradable implant metal. The present study was conducted to further evaluate this promising Zn alloy. Here, we assessed the material’s corrosion performance in terms of cyclic potentiodynamic polarization analysis and stress corrosion behavior in terms of slow strain rate testing (SSRT). We also assessed the ability of cells to survive on the alloy surface by direct cell culture test. The results indicate that the alloy develops pitting corrosion, but not stress corrosion under phosphate-buffered saline (PBS) and air environment. The direct cell viability test demonstrates the successful adherence and growth of cells on the alloy surface.

An Inhibitive Effect of Aeration on the Pitting Corrosion of Steels in Ethanolic Environments

This work is aimed at improving the understanding of the localized corrosion of carbon steel in ethanolic solutions. The role of ethanol dehydration, chloride, and oxygen level in the pitting behaviour of carbon steel in ethanolic environments in the presence of supporting electrolytes was investigated. Open Circuit Potential measurement, Cyclic Potentiodynamic Polarization and Potentiostatic testing were conducted on specimens exposed to ethanolic environments prepared from pure dehydrated ethanol to study the pitting behaviour of carbon steel. Corrosion and passivation potentials significantly reduce due to the change in the cathodic reaction and the decrease in passivation kinetics under de-aerated conditions. SEM and EDX examination indicated that no pitting corrosion is observed without chlorides, and chloride significantly destabilizes the surface film resulting in decreases of both corrosion potential and passivation potential. A decrease in the dissolved oxygen in the solution reduces but does not eliminate the pitting susceptibility. Iron oxide is identified as the significant corrosion product at different water and oxygen content. Therefore, ethanol aeration can be a proper method to increase pitting corrosion resistance in ethanolic solutions.

Investigations of sintering temperature and cell viability of biocompatible nano Yttria stabilised zirconia coated on 316L SS for dental applications

Development of biocompatible dental implants has become significant impact in dental industry. In the present work, we report for the development of biocompatible nano Yttria stabilised Zirconia (YSZ) coatings on 316L stainless steel (316L SS) obtained by EPD process. The optimized sample (nano YSZ coating on 316 obtained at applied potential of 70 V for 5 minutes) were sintered in air at 600, 800 and 900°C. The surface morphology and composition of the coatings were characterized by XRD and FE-SEM with EDAX. The electrochemical performance of the uncoated metal and nano YSZ coated 316L SS samples were evaluated in artificial saliva (AS) medium using electrochemical techniques such as Open Circuit Potential – time measurement (OCP), Electrochemical Impedance Spectroscopy (EIS) and Cyclic Potentiodynamic Polarization (CPP).

Impediment of Iron Corrosion by N,N′-bis[2-hydroxynaphthylidene]amino]oxamide in 3.5% NaCl Solution

Hydrazone [N,N′-bis[2-hydroxynaphthylidene]amino]oxamide] derived from the condensation of ethanedihydrazide with 2-hydroxynaphthalene-1-carbaldehyde was synthesized and assessed on the basis of elemental analysis (CHN) and spectral (IR, mass, 13C/1H NMR and UV-Vis) measurements. The influence of N,N-bis([2-hydroxynaphthylidene]amino)oxamide (HAO) in terms of the inhibition of iron corrosion in concentrated sodium chloride solution (3.5 wt.% NaCl) after various exposure periods was assessed. Numerous electrochemical and spectroscopic assessment techniques were performed. Cyclic potentiodynamic polarization experiments indicated that the presence of HAO and its increased concentration decreased the corrosion of iron in NaCl solution by decreasing the corrosion values, anodic and cathodic currents, and corrosion rate. The electrochemical impedance spectroscopy results showed that HAO molecules greatly increased the corrosion resistance. The chronoamperometric experiments performed at −475 mV (Ag/AgCl) revealed that the HAO molecules decreased the absolute currents and reduced the probability of the occurrence of pitting corrosion. The effect of HAO on the inhibition of iron corrosion was also confirmed through scanning electron microscopy micrographs and energy-dispersive X-ray profile analyses, which proved that the surface of the iron sample exposed to chloride solution alone was pitted, while the presence of HAO molecules reduced the severity of the pitting corrosion. The results confirmed that the presence of HAO molecules inhibits the corrosion of iron and this impact increased when the exposure time was increased to 48 h.

Mitigating Corrosion Effects of Ti-48Al-2Cr-2Nb Alloy Fabricated via Electron Beam Melting (EBM) Technique by Regulating the Immersion Conditions

The corrosion behavior of newly fabricated γ-TiAl alloy was studied using electrochemical impedance spectroscopy (EIS) and cyclic potentiodynamic polarization (CPP) techniques. The γ-TiAl alloy was produced from powder with compositions of Ti-48Al-2Cr-2Nb processed using electron beam melting (EBM) technique. The corrosion behavior of the bulk alloy was investigated in 1 M HCl solution for different immersion times and temperatures. The experimental results suggest that the fabricated alloy exhibits good resistance to corrosion in acid solution at room temperature. The results also indicate that with an increase in immersion time and solution temperature, the corrosion potential (Ecorr) shifts to a higher positive value, resulting in an increase in corrosion current (jcorr) and consequently a decrease in the corrosion resistance (Rp) of the alloy.

Temperature and time effect of thermal aging treatment on microstructure and corrosion resistance of UNS S31803 duplex stainless steel

Duplex stainless steels correspond to a class of steel in which the microstructure is composed basically by the phases ferrite and austenite. Given the metastable character of ferrite, associated phase transformations can occur during thermal treatments, which can lead to a reduction in corrosion resistance. Therefore, the aim of this work was to evaluate the influence of the solution-treated at 1100°C for 30min and aging at 500 and 600°C for 1, 3 and 12h, on the microstructure and corrosion resistance of DSS UNS S31803. The steels were characterized by SEM, EDS, XRD, hardness, microhardness and thermal analysis. The steels aged at 500°C for 1h presented the phase alpha line dispersed in the ferrite, and the steels aged at 600°C for 12h presented the phases alpha line, sigma and chi. In the assays of double cycle potentiodynamic reactivation in solution of 0.5M H2SO4 and 0.01M KSNC, it was observed that no sensitization occurred. Furthermore, in the tests of cyclic potentiodynamic polarization, in 3.5% NaCl solution, it was verified that the precipitation of the alpha line phase did not alter corrosion resistance; nevertheless, the sigma phase reduced corrosion resistance.

Experiment Investigation for Design on the Sensitization-Dependent Passivation Characteristics of AL-6XN in 3.5% NaCl Solution

The sensitization and passivation characteristics of AL-6XN heat-treated for up to 24 h at 800 °C were evaluated through double loop electrochemical potentiodynamic reactivation (2 M H2SO4 + 0.01 M KSCN +2 M NaCl solution) and cyclic potentiodynamic polarization (3.5% NaCl solution) test methods. Furthermore, the dependence between the characteristic values (Epit, Erep, and degree of sensitization) was discussed. The σ phase was precipitated at the intergranular and intragranular in AL-6XN at 800 °C. When the heat treatment time exceeded 1 hour, AL-6XN occurred rapid sensitization due to the precipitation of σ phase. In a 3.5% NaCl solution, the passivation characteristics of AL-6XN with sensitivity were very poor and depended much on the degree of sensitization.

Corrosion behavior of the heat affected zone in a 316 L pipeline weld

On-site investigation, scanning electron microscope, energy dispersive X-ray spectroscopy, and cyclic potentiodynamic polarization test were carried out for failure analysis of the 316 L pipeline in this paper. The visual inspection revealed that the inner wall was covered with severe rust, and obvious misalignment and poor appearance were found in the weld. The energy dispersive X-ray spectroscopy result identified the presence of Cl in the inner wall of the pipeline. Some carbides of Cr and Mo precipitated in the heat affected zone, which partially deteriorated the corrosion resistance. The cyclic potentiodynamic polarization curve proved that the heat affected zone is not only sensitive to pitting corrosion, but also has inferior repassivation ability. Finally, the pitting preferentially occurred in the heat affected zone and gradually developed to leakage.

Susceptibility to Pitting Corrosion of Ti-CP2, Ti-6Al-2Sn-4Zr-2Mo, and Ti-6Al-4V Alloys for Aeronautical Applications

Titanium alloys are used in different industries like biomedical, aerospace, aeronautic, chemical, and naval. Those industries have high requirements with few damage tolerances. Therefore, they are necessary to use materials that present fatigue, mechanical, and corrosion resistance. Although Ti-alloys are material with high performance, they are exposed to corrosion in marine and industrial environments. This research shows the corrosion behavior of three titanium alloys, specifically Ti CP2, Ti-6Al-2Sn-4Zr-2Mo, and Ti-6Al-4V. Alloys were exposed on two electrolytes to a 3.5 wt % H2SO4 and NaCl solutions at room temperature using cyclic potentiodynamic polarization (CPP) and electrochemical noise (EN) according to ASTM G61 and ASTM G199 standards. CPP technique was employed to obtain electrochemical parameters as the passivation range (PR), corrosion type, passive layer persistence, corrosion potential (Ecorr), and corrosion rate. EN was analyzed by power spectral density (PSD) in voltage. Results obtained revealed pseudopassivation in CPP and PSD exposed on NaCl for Ti-6Al-2Sn-4Zr-2Mo, indicating instability and corrosion rate lower. However, Ti-6Al-4V presented the highest corrosion rate in both electrolytes. Ti-6Al-2Sn-4Zr-2Mo revealed pseudopassivation in CPP and PSD in NaCl, indicating a passive layer unstable. However, the corrosion rate was lower in both solutions.

Crevice Corrosion in Oxygen Scavenger Injection System

Biulfite-based oxygen scavengers (OS) have been traditionally used in oilfields to reduce corrosion resulting from dissolved oxygen. Recent experience with a leakage in OS-A oxygen scavenger injection system has shown that the same production chemicals in neat form can cause corrosion themselves, specifically – crevice corrosion. In this paper a tendency of three bisulfite-based oxygen scavengers to initiate crevice corrosion on 316 stainless steel (316 SS) was evaluated by means of long-term exposure tests and short-term electrochemical techniques; cyclic potentiodynamic polarization (CPP) and Tsujikawa–Hisamatsu electrochemical method (THE). The testing was performed at ambient temperature and pressure to mimic the topside injection system conditions. The tested oxygen scavengers differed in bisulfite concentration (OS-A, 341 g/L; OS-B, 328 g/L; OS-C, 750 g/L) and pH (pH 3, 6 and 5, respectively). Two 316 SS coupons were attached together using elastomer O-rings to simulate steel-to-steel crevice between. The surface of the coupons was examined at 50x magnification after the test termination. The results presented herein showed that 30-day long exposure tests were not long or aggressive enough to provide information about the corrosivity of the chemicals in terms of crevice corrosion. Instead, the combination of short-term electrochemical techniques proved to be useful in explaining a possible cause of the leakage in OS-A injection system and allowed ranking of the products based on their tendency to initiate localized corrosion.