Optimization Design of Surface Wave Electromagnetic Acoustic Transducers Based on Simulation Analysis and Orthogonal Test Method

The energy conversion of electromagnetic acoustic transducers (EMATs) is typically lower, which seriously restricts the application of EMATs in the field of non-destructive testing and evaluation. In this work, parameters of surface wave EMATs, including structural parameters and electrical parameters, are investigated using the orthogonal test method to improve the transducer’s energy conversion efficiency. Based on the established finite element 2-D model of EMATs, the amplitude of the displacement components at the observation point of a plate is the optimization objective to be maximized with five parameters pertaining to the magnets, meander-line coils, and excitation signal as design variables. Results show that the signal amplitude of EMATs is 3.48 times on in-plane and 3.49 times on out-of-plane, respectively, compared with the original model. Furthermore, a new material (amorphous nanocrystalline material of type 1K107) is applied to optimize the magnetic circuit of EMATs and enhance the eddy current in an aluminum plate to increase the signal amplitude. Finally, the signal amplitudes obtained from the three types of models, that is, the original one, the optimization one after an orthogonal test, and the optimization one with the addition of magnetic concentrators, are analyzed and compared, indicating that the signal amplitude, compared with the original one, is 6.02 times on in-plane and 6.20 times on out-of-plane, respectively.

Integrating Electromagnetic Acoustic Transducers in a Modular Robotic Gripper for Inspecting Tubular Components

Tubular structures are critical components in infrastructure such as power plants. Throughout their life, they are subjected to extreme conditions or suffer from defects such as corrosion and cracks. Although regular inspection of these components is necessary, such inspection is limited by safety-related risks and limited access for human inspection. Robots can provide a solution for automatic inspection. The main challenge, however, lies in integrating sensors for nondestructive evaluation with robotic platforms. As part of developing a versatile lizard-inspired tube inspector robot, in this study the authors propose to integrate electromagnetic acoustic transducers into a modular robotic gripper for use in automated ultrasonic inspection. In particular, spiral coils with cylindrical magnets are integrated into a novel friction-based gripper to excite Lamb waves in thin cylindrical structures. To evaluate the performance of the integrated sensors, the gripper was attached to a robotic arm manipulator and tested on pipes of different outer diameters. Two sets of tests were carried out on both defect-free pipes and pipes with simulated defects, including surface partial cracking and corrosion. The inspection results indicated that transmitted and received signals could be acquired with an acceptable signal-to-noise ratio in the time domain. Moreover, the simulated defects could be successfully detected using the integrated robotic sensing system.

Thermal damage evaluation in nickel plate by nonlinear electromagnetic acoustic resonance technique

Nickel and nickel-based composites are of vital importance in many fields, while temperature loading can greatly influence the strength and performance of the materials. Nondestructive evaluation and characterization of such thermal damage can be used to predict the failure of metallic structures, thermal barrier coatings and so on, especially in a non-contact way under certain strict circumstances, such as testing at high temperature or in radiative environment. Herein, a contactless ultrasonic technique employing electromagnetic acoustic transducers (EMATs) combined with the resonance ultrasound spectroscopy is applied to make up the low energy transition efficiency of EMATs and enhance the signal-to-noise ratio of ultrasonic testing signals. The method is adopted to assess the thermal damages of different levels in artificially heat loaded nickel plates. The damage sensitivity of third order harmonics generated from shear waves is discussed, along with linear ultrasonic features including wave velocity and attenuation. Experimental results show that the proposed nonlinear electromagnetic acoustic resonance (EMAR) technique can be used to evaluate the thermal damage in ferromagnetic material with improved reliability and sensitivity over linear ones.

Investigation of Beam Features of Unidirectional Rayleigh Waves Electromagnetic Acoustic Transducers (EMATs) by a Wholly Analytical Solution

Electromagnetic acoustic transducers (EMATs) are widely used in industries due to its non-contact nature. This paper investigates the beam features of unidirectional Rayleigh waves EMATs, especially the effect of the wire length on beam directivity. A wholly analytical model is developed to calculate the Lorentz force distribution and ultrasound displacement distribution. The modelling results indicate that, compared to the coil consists of shorter wires, the coil consists of longer wires results in a narrower bandwidth of main lobe of unidirectional Rayleigh waves, which means the ultrasound are more concentrated. This study can be used for unidirectional Rayleigh waves EMATs design and optimization.