Study of Cu Electrochemical Polishing Mechanism With Observation of Water Acceptor Diffusion

The salt-film and water acceptor mechanisms were generally accepted mechanisms for Cu electrochemical polishing (ECP) theory. These mechanisms of Cu ECP are still controversial for a long time. Conventional and new electrochemical analysis methods were used to investigate the mechanisms and behaviors of Cu electrochemical polishing. Two cases of Cu dissolution, with and without polishing, were classified by results of linear scan voltammetry (LSV) and scanning electron microscopy (SEM). The electrochemical impedance spectroscopy (EIS) results showed the main difference in these two cases was in the low-frequency region. However, it was hard to distinguish between the salt-film and water acceptor mechanisms by conventional electrochemical analysis. A scanning electrochemical microscopy (SECM) system, a new electrochemical analysis method that measures the electrolysis currents of the water acceptors along with a set distance from the substrate, was used to investigate the Cu ECP mechanism. Accordingly, the diffusion of the water acceptors was successfully confirmed for the first time. Finally, the mechanisms of the Cu ECP are definitively described by using all analysis results.

Iron-Speciation Control of Chalcopyrite Dissolution from a Carbonatite Derived Concentrate with Acidic Ferric Sulphate Media

The mechanisms involved in the dissolution of chalcopyrite from a carbonatite concentrate in a ferric sulphate solution at pH 1.0, 1.5 and 1.8, and temperatures 25 °C and 50 °C were investigated. Contrary to expectations and thermodynamic predictions according to which low pH would favour high Cu dissolution, the opposite was observed. The dissolution was also highly correlated to the temperature. CuFeS2 phase dissolution produced intermediate Cu rich phases: CuS, Cu2S and Cu5FeS4, which appeared to envelop CuFeS2. Thermodynamic prediction revealed CuS to be refractory and could hinder dissolution. CuFeS2 phase solid-state dissolution process was further discussed. Free Fe3+ and its complexes (Fe(HSO4)2+, Fe(SO4)2– and FeSO4+ were responsible for Cu dissolution, which increased with increasing pH and temperature. The dissolution improved at pH 1.8 rather than 1.0 due to the increase of (Fe(HSO4)2+, Fe(SO4)2– and FeSO4+, which were also the predominating species at a higher temperature. The fast and linear first dissolution stage was attributed to the combined effect of Fe3+ and its complex (Fe(HSO4)2+, while Fe(SO4)2– was the main species for the second Cu dissolution stage characterised by a slow rate.

Comparative Study of MnO2 Dissolution from Black Copper Minerals and Manganese Nodules in an Acid Medium

The low grade of copper deposits and the use of the froth flotation process have caused excessive tailing production. In recent years, experts have looked for new alternative methods to improve this situation. Black copper minerals are abundant resources not exploited by large-scale copper mining and possess high Mn concentrations. On the other hand, manganese nodules are submarine resources and show high concentrations of Cu, Ni, Fe, and, mainly, Mn. However, both mineral resources are refractory to conventional leaching processes, and so a reducing agent is necessary for their treatment. We studied the use of tailings obtained from the flotation of foundry slags with a high content of Fe3O4 as reducing agents at different MnO2/tailings ratios and H2SO4 concentrations. Mn dissolution was compared in marine nodule and black copper minerals samples. It was found that higher Mn dissolutions are obtained from marine nodules, likely due to the acid consumption created by Cu dissolution from black copper minerals. The remnant elements in manganese nodules were leached under an oxidant condition.

Carbon-Assisted Bioleaching of Chalcopyrite and Three Chalcopyrite/Enargite-Bearing Complex Concentrates

Overcoming the slow-leaching kinetics of refractory primary copper sulfides is crucial to secure future copper sources. Here, the effect of carbon was investigated as a catalyst for a bioleaching reaction. First, the mechanism of carbon-assisted bioleaching was elucidated using the model chalcopyrite mineral, under specified low-redox potentials, by considering the concept of Enormal. The carbon catalyst effectively controlled the Eh level in bioleaching liquors, which would otherwise exceed its optimal range (0 ≤ Enormal ≤ 1) due to active regeneration of Fe3+ by microbes. Additionally, Enormal of ~0.3 was shown to maximize the carbon-assisted bioleaching of the model chalcopyrite mineral. Secondly, carbon-assisted bioleaching was tested for three types of chalcopyrite/enargite-bearing complex concentrates. A trend was found that the optimal Eh level for a maximum Cu solubilization increases in response to the decreasing chalcopyrite/enargite ratio in the concentrate: When chalcopyrite dominates over enargite, the optimal Eh was found to satisfy 0 ≤ Enormal ≤ 1. As enargite becomes more abundant than chalcopyrite, the optimal Eh for the greatest Cu dissolution was shifted to higher values. Overall, modifying the Eh level by adjusting AC doses to maximize Cu solubilization from the concentrate of complex mineralogy was shown to be useful.

Inhibition of Copper Corrosion by Rice Straw Extract in 2M Solution of Nitric Acid

In our research, the rice straw extract was utilized as an eco-friendly green inhibitor to prevent Cu dissolution in 2 M of HNO3. Mass loss, electrochemical tests, and surface checks were utilized to demonstrate the importance of this green extract to prevent the Cu corrosion procedure. From all tests, one can find that with increasing the dose of rice straw extract (up to 300 ppm), the protection efficacy increased to 96.8% at 25°C. Polarization curves showed that rice straw extract is a mixed-kind inhibitor that retards the anodic and cathodic reactions. From the EIS examination, the double-layer capacitance lowered by improving the dose of rice straw extract was noticed. On the other hand, the charge transfer resistance was improved. The corrosion protection (% I) of Cu occurs by the adsorption procedure, and this metal is followed by the Flory-Huggins and Langmuir adsorption isotherms. From both isotherms, the adsorption parameters were deduced. This test was also applied at different temperatures, and the activated parameters were determined and discussed. Results gotten from all used tests are in excellent harmony.

Copper sulfide nanoparticles suppress Gibberella fujikuroi infection in rice (Oryza sativa L.) by multiple mechanisms: contact-mortality, nutritional modulation and phytohormone regulation

This study demonstrates that synthesized copper sulfide nanoparticles with a rapid Cu dissolution rate can suppress Gibberella fujikuroi infection in rice (Oryza sativa L.).