Electrolytic Ti Powder Production from Ore Sources

2016 ◽  
pp. 57-63
Author(s):  
J.C. Withers ◽  
R.O. Loutfy ◽  
S.M. Pickard
Keyword(s):  
Powder Production ◽  
Ti Powder

scholarly journals Synthesis of Ti Powder from the Reduction of TiCl4 with Metal Hydrides in the H2 Atmosphere: Thermodynamic and Techno-Economic Analyses

Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1567
Author(s):  
Mohammad Rezaei Ardani ◽  
Sheikh Abdul Rezan Sheikh Abdul Hamid ◽  
Dominic C. Y. Foo ◽  
Abdul Rahman Mohamed
Keyword(s):  
Critical Role ◽  
Metal Hydrides ◽  
Equilibrium Composition ◽  
Molar Ratio ◽  
Production Scale ◽  
Technoeconomic Analysis ◽  
Powder Production ◽  
Energy Saving Process ◽  
Economic Analyses ◽  
Ti Powder

Titanium hydride (TiH2) is one of the basic materials for titanium (Ti) powder metallurgy. A novel method was proposed to produce TiH2 from the reduction of titanium tetrachloride (TiCl4) with magnesium hydride (MgH2) in the hydrogen (H2) atmosphere. The primary approach of this process is to produce TiH2 at a low-temperature range through an efficient and energy-saving process for further titanium powder production. In this study, the thermodynamic assessment and technoeconomic analysis of the process were investigated. The results show that the formation of TiH2 is feasible at low temperatures, and the molar ratio between TiCl4 and metal hydride as a reductant material has a critical role in its formation. Moreover, it was found that the yield of TiH2 is slightly higher when CaH2 is used as a reductant agent. The calculated equilibrium composition diagrams show that when the molar ratio between TiCl4 and metal hydrides is greater than the stoichiometric amount, the TiCl3 phase also forms. With a further increase in this ratio to greater than 4, no TiH2 was formed, and TiCl3 was the dominant product. Furthermore, the technoeconomic study revealed that the highest return on investment was achieved for the production scale of 5 t/batch of Ti powder production, with a payback time of 2.54 years. The analysis shows that the application of metal hydrides for TiH2 production from TiCl4 is technically feasible and economically viable.

Shock consolidation of Ni-Ti alloy powder

1986 ◽  
Vol 44 ◽  
pp. 430-431
Author(s):  
Naresh N. Thadhani ◽  
Thad Vreeland ◽  
Thomas J. Ahrens
Keyword(s):  
Alloy Powder ◽  
Amorphous Material ◽  
Ti Alloy ◽  
Two Phase ◽  
Near Surface ◽  
Optical Micrograph ◽  
Shock Compaction ◽  
Powder Particles ◽  
Ti Powder ◽  
Rapidly Solidified

A spherically-shaped, microcrystalline Ni-Ti alloy powder having fairly nonhomogeneous particle size distribution and chemical composition was consolidated with shock input energy of 316 kJ/kg. In the process of consolidation, shock energy is preferentially input at particle surfaces, resulting in melting of near-surface material and interparticle welding. The Ni-Ti powder particles were 2-60 μm in diameter (Fig. 1). About 30-40% of the powder particles were Ni-65wt% and balance were Ni-45wt%Ti (estimated by EMPA).Upon shock compaction, the two phase Ni-Ti powder particles were bonded together by the interparticle melt which rapidly solidified, usually to amorphous material. Fig. 2 is an optical micrograph (in plane of shock) of the consolidated Ni-Ti alloy powder, showing the particles with different etching contrast.

scholarly journals Production and Processing of a Spherical Polybutylene Terephthalate Powder for Laser Sintering

2019 ◽  
Vol 9 (7) ◽  
pp. 1308 ◽  
Author(s):  
Rob Kleijnen ◽  
Manfred Schmid ◽  
Konrad Wegener
Keyword(s):  
Mechanical Properties ◽  
Thermal Processing ◽  
Selective Laser Sintering ◽  
Spherical Shape ◽  
Laser Sintering ◽  
Polybutylene Terephthalate ◽  
Powder Production ◽  
Injection Molded ◽  
Continuous Extrusion ◽  
Matrix Powder

This work describes the production of a spherical polybutylene terephthalate (PBT) powder and its processing with selective laser sintering (SLS). The powder was produced via melt emulsification, a continuous extrusion-based process. PBT was melt blended with polyethylene glycol (PEG), creating an emulsion of spherical PBT droplets in a PEG matrix. Powder could be extracted after dissolving the PEG matrix phase in water. The extrusion settings were adjusted to optimize the size and yield of PBT particles. After classification, 79 vol. % of particles fell within a range of 10–100 µm. Owing to its spherical shape, the powder exhibited excellent flowability and packing properties. After powder production, the width of the thermal processing (sintering) window was reduced by 7.6 °C. Processing of the powder on a laser sintering machine was only possible with difficulties. The parts exhibited mechanical properties inferior to injection-molded specimens. The main reason lied in the PBT being prone to thermal degradation and hydrolysis during the powder production process. Melt emulsification in general is a process well suited to produce a large variety of SLS powders with exceptional flowability.

Researches Concerning the Phenomena at the Interface for the Sintered Compacts of Titan-Hydroxyapatite

2013 ◽  
Vol 856 ◽  
pp. 164-168 ◽  
Author(s):  
Diana Irinel Băilă
Keyword(s):  
Specific Surface ◽  
Bone Tissue ◽  
Contact Zone ◽  
Cellular Differentiation ◽  
Selective Laser Sintering ◽  
Important Process ◽  
Sintering Process ◽  
Cellular Processes ◽  
Hydroxyapatite Powder ◽  
Ti Powder

The behaviour of metallic powders is very important for manufacturing parts and for realize the prototypes. Manufacturing of the orthopaedic implants by selective laser sintering process can be used in medicine. The powders necessary for SLS process are biomaterials who must assure a good osteointegration of endobone implants like the Ti powder (Ti-6Al-4V) and the hydroxyapatite powder. The conditioned powders is a very important process and is necessary in SLS to obtain medical prothesis and influence the final properties of prothesis. Materials must present a gradient for porosity and one for composition (presents of a bioactive phase in titan matrix). The exterior porosity, in the contact zones with the bone tissue, favors the incipient cellular processes (the adhesion and attachment of osteoblastes, proliferation and cellular differentiation and nucleation of mineral bone). The pores must be open and with a specific surface more great. Its preferred the exterior intercommunicating porosity. The presence of phosphates of calcium in the contact zone of the implant with bone favors the mineral kernel on bone. The report Ca/P of phosphates mineral bone has an ascending evolution towards 10/6 according to hydroxyapatite.

scholarly journals Water Electrolysis Using a Porous IrO2/Ti/IrO2 Catalyst Electrode and Nafion Membranes at Elevated Temperatures

Membranes ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 330
Author(s):  
Je-Deok Kim ◽  
Akihiro Ohira
Keyword(s):  
Elevated Temperatures ◽  
High Current Density ◽  
Water Electrolysis ◽  
Gas Diffusion ◽  
Membrane Electrode ◽  
Porous Ti ◽  
Diffusion Layers ◽  
Iro2 Catalyst ◽  
Ti Powder ◽  
Catalyst Electrode

Porous IrO2/Ti/IrO2 catalyst electrodes were obtained by coating IrO2 on both sides of three types of porous Ti powder sheets (sample 1, sample 2, and sample 3) using different surface treatment methods, and a hydrogen evolution catalyst electrode was obtained by coating Pt/C on carbon gas diffusion layers. A Nafion115 membrane was used as an electrolyte for the membrane electrode assemblies (MEA). Water electrolysis was investigated at cell temperatures up to 150 °C, and the electrical characteristics of the three types of porous IrO2/Ti/IrO2 catalyst electrodes were investigated. The sheet resistance of sample 1 was higher than those of samples 2 and 3, although during water electrolysis, a high current density was observed due to the nanostructure of the IrO2 catalyst. In addition, the structural stabilities of Nafion and Aquivion membranes up to 150 °C were investigated by using small angle X-ray scattering (SAXS). The polymer structures of Nafion and Aquivion membranes were stable up to 80 °C, whereas the crystalline domains grew significantly above 120 °C. In other words, the initial polymer structure did not recover after the sample was heated above the glass transition temperature.

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