Effects of ambient air dehumidification, air temperature, and drying duration on rough rice quality and pasting properties using fluidized bed and fixed bed dryers

2021 ◽  
Author(s):  
K. Luthra ◽  
S. Sadaka ◽  
G. Atungulu
2021 ◽  
Vol 64 (6) ◽  
pp. 1943-1954
Author(s):  
Kaushik Luthra ◽  
Sammy Sadaka

HighlightsFluidized bed drying of rough riceat 40°C with or without ambient air dehumidification worked best based on the energy and exergy utilization.The dryer lost exergy in the exit air, which was the primary cause of thermal inefficiency; recirculation of the exit air could improve the exergy efficiency.Ambient air dehumidification did not reduce the dryer’s energy utilization and exergy efficiency for rough rice.Abstract. Fluidized bed drying of rough rice in the U.S. has not been used to its full potential due to a lack of research to address rice quality impacts and energy consumption. Little research has been done to analyze the energy and exergy of fluidized bed drying of rough rice. Thermal analysis allows using the drying air’s energy better and improving the drying system’s thermal efficiency. In this study, energy utilization and energy utilization ratio were calculated using the first law of thermodynamics, while exergy loss and exergy efficiency were determined using the second law. Drying air temperature (40°C, 45°C, or 50°C), drying bed condition (fluidized or fixed), drying duration (30, 45, or 60 min), and ambient air dehumidification (yes or no) were the tested factors. A lab-scale drying system designed in a previous study was used. Three replicates were performed to minimize any bias or human errors. All factors significantly affected the energy and exergy of the drying process, except dehumidification and replication. The minimum and maximum energy utilization values were 0.01 and 0.55 kJ s-1 for fixed bed drying at 40°C for 30 min with dehumidification and fluidized bed drying at 50°C for 60 min without dehumidification, respectively. The minimum and maximum exergy efficiency values were 13.46% and 49.14% for fixed bed drying at 45°C for 45 min with dehumidification and fluidized bed drying at 40°C for 60 min with dehumidification, respectively. The primary cause of thermal inefficiency was attributed to the energy and exergy losses in the exit air, while the secondary source was the exergy and energy losses from the drying chamber and inlet air pipes. Costly solutions could be recirculation of the exit air and better insulation of the drying chamber and inlet pipes. However, using the optimal drying conditions for the energy and exergy utilization of the drying air is suggested. This study found that fluidized bed drying was better than fixed bed drying overall. At the primary drying stage, fluidized bed drying had a higher exergy efficiency, energy utilization, and energy utilization ratio than fixed bed drying. At 40°C, fluidized bed drying with or without ambient air dehumidification worked best based on the energy and exergy utilization of the drying system. Keywords: Dehumidification, Energy, Exergy, Fixed bed, Fluidized bed, Rice drying.


2020 ◽  
Vol 63 (3) ◽  
pp. 583-595 ◽  
Author(s):  
Kaushik Luthra ◽  
Sammy S. Sadaka

Highlights Fluidized bed drying of rice has several advantages that outweigh its disadvantages. Increasing the drying temperature above 60°C could reduce rice quality. Research related to energy and exergy efficiencies in fluidized bed dryers of rice is needed. Abstract. Rice (Oryza sativa L.) is a staple food for more than half the world’s population. World rice production reached approximately 740 million metric tons (MMT) in 2018 due to the ever-increasing demand driven by population and economic growth. Rice producers face challenges in meeting this demand, especially in developing countries where rice is prone to spoilage if the moisture content is not reduced to a safe level shortly after harvest. Rice producers, particularly in developing countries, typically use conventional drying methods, i.e., sun drying and natural air drying. These methods are time-consuming and environmentally dependent. On the other hand, fluidized bed drying, which is a well established technology, could provide rice producers with an effective drying technique that is quick, practical, affordable, and portable. Several innovative designs for fluidized bed dryers have been developed that could be installed on-farm or off-farm at a reasonable cost. Some studies have mentioned that the main advantage of fluidized bed drying is the increase in drying rate and the reduction of rice spoilage after harvest. Conversely, other studies have raised alarms regarding low rice quality, which is seen as a significant flaw of fluidized bed drying. Due to this lack of consensus, there is a great need to review this drying technology objectively. Therefore, this review article explores fluidized bed drying and details its advantages and disadvantages related to rice drying. It also sheds light on the effects of the operating parameters involved in fluidized bed drying, i.e., rice moisture content, drying temperature, airflow rate, air velocity, drying duration, and tempering duration, on dryer performance and rice quality. Several fluidized bed numerical models are also reviewed and evaluated. Additionally, this review explores the energy and exergy efficiencies of fluidized bed dryers and suggests opportunities for research associated with fluidized bed drying of rice. Keywords: Energy, Exergy, Fluidized bed drying, Fluidized bed modeling, Moisture content, Rice quality, Rough rice, Tempering.


2014 ◽  
Vol 10 (1) ◽  
pp. 39-50 ◽  
Author(s):  
Majid Khanali ◽  
Shahin Rafiee

Abstract The hydrodynamics, kinetics as well as energy and exergy analyses of fluidized bed drying of rough rice under various experimental conditions were investigated. Drying experiments were conducted at drying air temperatures of 55, 60, and 70°C, superficial fluidization velocities of 2.3, 2.5, and 2.8 m/s, solid holdups of 0.66 and 1.32 kg, and rough rice initial moisture content of 0.25 d.b. Various popular drying models were used to fit the drying data. It was found that the fluidized bed hydrodynamics of the rough rice was uniform and stable. The drying rate was found to increase with increase in drying air temperature and superficial fluidization velocity, while decreased with increase in solid holdup. Statistical analyses showed that the Midilli et al. model was the best model in describing fluidized bed drying characteristics of the rough rice. The results showed that the values of energy efficiency were higher than the corresponding values of exergy efficiency during the entire drying process. Furthermore, at initial stage of drying, the energy and exergy efficiencies were higher than those at the end of drying. It was also found that both the energy and the exergy efficiencies increased with increasing drying air temperature and solid holdup, whereas decreased with the increase in superficial fluidization velocity.


2020 ◽  
Author(s):  
Gede H Cahyana

Telah dikembangkan reaktor anaerob kecepatan tinggi (high rate) yang merupakan modifikasi reaktor konvensional. Di antaranya berupa (bio)reaktor pertumbuhan tersuspensi (contoh: UASB, Upflow Anaerobic Sludge Blanket) dan reaktor pertumbuhan lekat (Fixed Bed atau Biofilter, Fluidized Bed, Expanded Bed, Rotating Biodisc dan Baffled Reactor). Kedua tipe reaktor di atas memiliki sejumlah kelebihan dan kekurangan. Untuk mengoptimalkan nilai positifnya (terutama untuk keperluan desain) maka reaktor tersebut, pada penelitian ini, disusun menjadi satu urutan yang disebut Reaktor Hibrid Anaerob (Rehan) yakni UASB di bawah dan AF di atasnya. Lebih lanjut, penelitian ini diharapkan dapat memberikan informasi tentang kinerja Rehan dalam mengolah air limbah (substrat) yang konsentrasi zat organiknya (COD) sangat tinggi dan suatu model matematika yang dapat mewakili reaktor tersebut.


1982 ◽  
Vol 17 (1) ◽  
pp. 135-148
Author(s):  
P.T. Wong ◽  
D.S. Mavinic

Abstract The treatability of a municipal leachate (BOD5 = 8090 mg/L) was investigated, by aerobic biostabilization, at a nutrient loading of BOD5:N:P of 100:3.2:1.1. The first stage effluents were subsequently polished by lime-magnesium coagulation. The ranges of ambient air temperature and sludge age studied were 5° to 25°C and 5 to 20 days, respectively. In the biostabilization phase, a BOD5:N:P loading of 100:3.2:1.1 was found to be “adequate” for treatment. Organic and metal removals in the first stage units were excellent. Under all conditions investigated, except for the two units close to washout conditions (5-day sludge age units at 5° and 10°C), BOD5 and COD removals of at least 99.4 and 96.4 percent, respectively, were achieved. Similarly, removal rates for most of the metals monitored were greater than 90 percent. In general, the removal of residual contaminants was not enhanced significantly by the addition of magnesium in the lime-magnesium polishing step.


Author(s):  
Daniele Costa da Silva Alves ◽  
Roni Anderson Capa Verde Pires ◽  
Francine Fonseca Diniz Algã ◽  
Janaina Oliveira Gonçalves ◽  
Guilherme Luiz Dotto ◽  
...  

Molecules ◽  
2021 ◽  
Vol 26 (11) ◽  
pp. 3398
Author(s):  
Yi Long ◽  
Kun Liu ◽  
Yongli Zhang ◽  
Wenzhe Li

Inorganic cesium lead halide perovskites, as alternative light absorbers for organic–inorganic hybrid perovskite solar cells, have attracted more and more attention due to their superb thermal stability for photovoltaic applications. However, the humid air instability of CsPbI2Br perovskite solar cells (PSCs) hinders their further development. The optoelectronic properties of CsPbI2Br films are closely related to the quality of films, so preparing high-quality perovskite films is crucial for fabricating high-performance PSCs. For the first time, we demonstrate that the regulation of ambient temperature of the dry air in the glovebox is able to control the growth of CsPbI2Br crystals and further optimize the morphology of CsPbI2Br film. Through controlling the ambient air temperature assisted crystallization, high-quality CsPbI2Br films are obtained, with advantages such as larger crystalline grains, negligible crystal boundaries, absence of pinholes, lower defect density, and faster carrier mobility. Accordingly, the PSCs based on as-prepared CsPbI2Br film achieve a power conversion efficiency of 15.5% (the maximum stabilized power output of 15.02%). Moreover, the optimized CsPbI2Br films show excellent robustness against moisture and oxygen and maintain the photovoltaic dark phase after 3 h aging in an air atmosphere at room temperature and 35% relative humidity (R.H.). In comparison, the pristine films are completely converted to the yellow phase in 1.5 h.


2008 ◽  
Vol 4 (6) ◽  
Author(s):  
Law Chung Lim ◽  
Wan Ramli Wan Daud

Advanced drying technology enables drying of rough rice and dedusting of rice husks to be carried out simultaneously in the same unit processor. This paper reports the efficiency of dedusting of rice husks in a two-stage inclined cross flow fluidized bed dryer and the drying kinetics of rough rice in a batch fluidized bed dryer as well as the conceptual design of a hybrid drying – dedusting unit processor. Experimental works had been carried out using rough rice (a Group D particle according to Geldart classification of powders) in a 2.5 m height two-stage inclined fluidized bed column of cross sectional area of 0.61m x 0.15m and a 3 m high batch fluidized bed dryer. The objectives of the study was to investigate the separation efficiency of dedusting of rice husks in the two-stage cross flow fluidized bed dryer and to study the drying kinetics of rough rice drying in the batch fluidized bed dryer. The experimental results showed that the dedusting separation efficiency at low superficial gas velocity gave unsatisfactory separation of merely 40% of rice husks. At higher superficial gas velocity, separation efficiency of rice husks as high as 93% was achieved. In addition, higher distributor inclination angle gave slightly improved separation efficiency. The drying kinetics showed that the residence time that is required to reduce the moisture content of rough rice to 18% (intermediate storage moisture content for second stage drying) is 3 minutes whereas the residence time that is required to reduce the moisture content to 13% (desirable final moisture content) is approximately 10 minutes regardless of the effect of kernel cracking. It was also found that higher drying temperatures gave higher drying rate. A conceptual design has been developed based on the results obtained in the studies. In order to maximize the heat utilization and to carry out two processes viz. dedusting and drying in one unit processor, it is suggested that drying – dedusting can be carried out in a multistage mode where drying is taken place at each stage while dedusting is taking place at the upper stage. This concept can be applied to a packed bed or a fluidized bed unit processor.


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