Nondestructive Monitoring of Rail Surface Damage Via Barkhausen Noise Technique

Author(s):  
M. Neslušan ◽  
K. Zgútová ◽  
I. Maňková ◽  
P. Kejzlar ◽  
J. Čapek
Author(s):  
C. Hakan Gür ◽  
Gökhan Erian ◽  
Caner Batıgün ◽  
İbrahim Çam

Variations of surface residual stresses as a function of weld runs in API 5L X70 steel plates were non-destructively monitored by Magnetic Barkhausen Noise (MBN) method. After each weld run, MBN signal and hardness distributions were recorded. MBN signals were converted into stress values by using a specific calibration procedure. The results were analyzed by considering microstructure investigations and hardness measurements, and then, they were compared with the results of X-ray diffraction measurements. MBN method seems to be a good candidate for monitoring the variation of surface residual stresses. It may also provide critical data for computer simulation and process design of welding processes.


2011 ◽  
Vol 2011 ◽  
pp. 1-6
Author(s):  
Saurabh Kumar ◽  
Mukesh Yadav ◽  
Prateek Agrawal ◽  
Mohd Zaheer Khan ◽  
Meghanshu Vashista

An experimental investigation was carried out to study the effect of variation in Barkhausen noise (BN) analysis parameters (magnetizing voltage and excitation frequency) for assessment of microhardness profile upon surface grinding. A varying amount of surface damage was induced in the ground samples by changing the downfeed during grinding. It was observed that variation in microhardness inversely affects root mean square (rms) value of BN signal. The observed BN profile indicated no phase transformation or microstructural changes upon grinding. Metallographic study of ground samples has been undertaken to confirm the results obtained by BN analysis. Barkhausen noise parameter (rms value of BN signal), at elevated magnetizing voltage and excitation frequency, increased with reduction in microhardness along the depth indicating the applicability of BN analysis technique in assessing the microhardness profile of ground steel.


Wear ◽  
2019 ◽  
Vol 420-421 ◽  
pp. 195-206 ◽  
Author(s):  
M. Neslušan ◽  
P. Minárik ◽  
J. Grenčík ◽  
K. Trojan ◽  
K. Zgútová

2013 ◽  
Vol 581 ◽  
pp. 205-210 ◽  
Author(s):  
Maria Čilliková ◽  
Miroslav Neslušan ◽  
Kamil Kolařík ◽  
Marián Mičúch

This paper deals with detection of surface damage after grinding of bearing rings made of case hardened steel. Micromagnetic technique based on Barkhausen noise is adopted for monitoring of surface integrity during grinding rings of large diameter (1500 mm). Except micromagnetic testing, investigation of surface integrity is also expressed in such parameters as structure alterations, residual stresses measured via X - ray technique and microhardness measurement. It was found that Barkhausen noise technique enables reliable detection of surface integrity and damage induced by dry grinding and insufficient coolant supply can be easily distinguished.


2016 ◽  
Vol 410 ◽  
pp. 198-209 ◽  
Author(s):  
A. Stupakov ◽  
M. Neslušan ◽  
O. Perevertov

2016 ◽  
Vol 368 ◽  
pp. 15-19
Author(s):  
Jiří Malec ◽  
Filip Červinka ◽  
Dominik Blažíček ◽  
Janne Suoknuuti

Machined surface of hard steel parts like gears, bearings, camshafts etc. is full of local imperfections which are commonly described in terms of surface integrity. This surface integrity is usually quantified with the level of residual stresses or amplitude of Barkhausen noise signal for instance. The contribution introduces parameter called Sum of Effective Residual Stresses (SERS) to describe the level of surface damage after grinding. Experimental data obtained by X-Ray Diffraction (XRD) and Barkhausen Noise Analysis (BNA) methods of ground gears are shown. The way to use SERS approach for experimental determination of penetration depth of Barkhausen signal in steels is proposed, too.


Author(s):  
J. Temple Black ◽  
William G. Boldosser

Ultramicrotomy produces plastic deformation in the surfaces of microtomed TEM specimens which can not generally be observed unless special preparations are made. In this study, a typical biological composite of tissue (infundibular thoracic attachment) infiltrated in the normal manner with an embedding epoxy resin (Epon 812 in a 60/40 mixture) was microtomed with glass and diamond knives, both with 45 degree body angle. Sectioning was done in Portor Blum Mt-2 and Mt-1 microtomes. Sections were collected on formvar coated grids so that both the top side and the bottom side of the sections could be examined. Sections were then placed in a vacuum evaporator and self-shadowed with carbon. Some were chromium shadowed at a 30 degree angle. The sections were then examined in a Phillips 300 TEM at 60kv.Carbon coating (C) or carbon coating with chrom shadowing (C-Ch) makes in effect, single stage replicas of the surfaces of the sections and thus allows the damage in the surfaces to be observable in the TEM. Figure 1 (see key to figures) shows the bottom side of a diamond knife section, carbon self-shadowed and chrom shadowed perpendicular to the cutting direction. Very fine knife marks and surface damage can be observed.


Author(s):  
S. R. Singh ◽  
H. J. Fan ◽  
L. D. Marks

Since the original observation that the surfaces of materials undergo radiation damage in the electron microscope similar to that observed by more conventional surface science techniques there has been substantial interest in understanding these phenomena in more detail; for a review see. For instance, surface damage in a microscope mimics damage in the space environment due to the solar wind and electron beam lithographic operations.However, purely qualitative experiments that have been done in the past are inadequate. In addition, many experiments performed in conventional microscopes may be inaccurate. What is needed is careful quantitative analysis including comparisons of the behavior in UHV versus that in a conventional microscope. In this paper we will present results of quantitative analysis which clearly demonstrate that the phenomena of importance are diffusion controlled; more detailed presentations of the data have been published elsewhere.As an illustration of the results, Figure 1 shows a plot of the shrinkage of a single, roughly spherical particle of WO3 versus time (dose) driven by oxygen desorption from the surface.


Author(s):  
W. Lo ◽  
J.C.H. Spence ◽  
M. Kuwabara

Work on the integration of STM with REM has demonstrated the usefulness of this combination. The STM has been designed to replace the side entry holder of a commercial Philips 400T TEM. It allows simultaneous REM imaging of the tip/sample region of the STM (see fig. 1). The REM technique offers nigh sensitivity to strain (<10−4) through diffraction contrast and high resolution (<lnm) along the unforeshortened direction. It is an ideal technique to use for studying tip/surface interactions in STM.The elastic strain associated with tunnelling was first imaged on cleaved, highly doped (S doped, 5 × 1018cm-3) InP(110). The tip and surface damage observed provided strong evidence that the strain was caused by tip/surface contact, most likely through an insulating adsorbate layer. This is consistent with the picture that tunnelling in air, liquid or ordinary vacuum (such as in a TEM) occurs through a layer of contamination. The tip, under servo control, must compress the insulating contamination layer in order to get close enough to the sample to tunnel. The contaminant thereby transmits the stress to the sample. Elastic strain while tunnelling from graphite has been detected by others, but never directly imaged before. Recent results using the STM/REM combination has yielded the first direct evidence of strain while tunnelling from graphite. Figure 2 shows a graphite surface elastically strained by the STM tip while tunnelling (It=3nA, Vtip=−20mV). Video images of other graphite surfaces show a reversible strain feature following the tip as it is scanned. The elastic strain field is sometimes seen to extend hundreds of nanometers from the tip. Also commonly observed while tunnelling from graphite is an increase in the RHEED intensity of the scanned region (see fig.3). Debris is seen on the tip and along the left edges of the brightened scan region of figure 4, suggesting that tip abrasion of the surface has occurred. High resolution TEM images of other tips show what appear to be attached graphite flakes. The removal of contamination, possibly along with the top few layers of graphite, seems a likely explanation for the observed increase in RHEED reflectivity. These results are not inconsistent with the “sliding planes” model of tunnelling on graphite“. Here, it was proposed that the force due to the tunnelling probe acts over a large area, causing shear of the graphite planes when the tip is scanned. The tunneling current is then modulated as the planes of graphite slide in and out of registry. The possiblity of true vacuum tunnelling from the cleaned graphite surface has not been ruled out. STM work function measurements are needed to test this.


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