On-line monitoring and control in the wet-end

Author(s):  
T. Sopenlehto
1995 ◽  
Vol 117 (3) ◽  
pp. 323-330 ◽  
Author(s):  
P. Banerjee ◽  
S. Govardhan ◽  
H. C. Wikle ◽  
J. Y. Liu ◽  
B. A. Chin

This paper describes a method for on-line weld geometry monitoring and control using a single front-side infrared sensor. Variations in plate thickness, shielding gas composition and minor element content are known to cause weld geometry changes. These changes in the weld geometry can be distinctly detected from an analysis of temperature gradients computed from infrared data. Deviations in temperature gradients were used to control the bead width and depth of penetration during the welding process. The analytical techniques described in this paper have been used to control gas tungsten arc and gas metal arc welding processes.


1998 ◽  
Vol 11 (5) ◽  
pp. 587-595 ◽  
Author(s):  
Zhuo Meng ◽  
Qian Yang ◽  
P.C. Yip ◽  
K.G. Eyink ◽  
W.T. Taferner ◽  
...  

2005 ◽  
Vol 127 (2) ◽  
pp. 394-401 ◽  
Author(s):  
K. Khawaja ◽  
L. Seneviratne ◽  
K. Althoefer

Conform™ extrusion is a very versatile manufacturing process enabling the production of a wide range of extruded profiles. It is critical to maintain a precise predefined wheel-tooling gap for the efficient running of the Conform extrusion process and to maintain high product quality. However, this is a challenging task due to the hostile environment, high operating temperatures, and required accuracy. An accurate high-temperature gap measurement system for Conform extrusion machinery, using a capacitive sensing system, is developed in this study. The sensor is implemented in a copper Conform extrusion machine, and experimental results are presented, providing for the first time a detailed view of Conform Extrusion gap behavior during production. It is shown that the proposed gap-sensing and control system results in a number of advantages, including reduced machine setup times, reduced flash (waste) rates, and on-line monitoring and control of gap size. The research is carried out in collaboration with Holton Machinery Ltd., a leading manufacturer of Conform Extrusion machinery.


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