Metallurgists save metal reducing metal consumption on the slab mill

Metallurgist ◽  
1975 ◽  
Vol 19 (2) ◽  
pp. 115-116
Author(s):  
F. A. Ksenzuk ◽  
A. L. Khudas ◽  
I. E. Andryushchenko
Keyword(s):  
Metal Consumption ◽  
Slab Mill

Scheduling of a Reversing Slab Mill

1982 ◽  
Author(s):  
C.Y. Xie ◽  
H.W. Smith
Keyword(s):  
Slab Mill

SELECTION OF THE DRIVE OF THE PULSE GENERATOR FOR WAVE DEFORMATION HARDENING

2020 ◽  
Author(s):  
Andrey Kirichek ◽  
Dmitriy Solovyev
Keyword(s):  
Strain Hardening ◽  
Pulse Generator ◽  
Surface Plastic Deformation ◽  
Surface Plastic ◽  
Impact Frequency ◽  
Metal Consumption ◽  
Pulse Generators ◽  
Energy Impact ◽  
Deformation Hardening ◽  
Selection Of

The article is devoted to the analysis of known structures of impact devices used in industry in order to obtain recommendations for their adaptation or when creating new structures for wave strain hardening by surface plastic deformation. The analysis was carried out on the used drive and on the main parameters of impact devices: impact energy, impact frequency, relative metal consumption and efficiency. The options are the best combinations of parameters for electric, pneumatic and hydraulic drives. Recommendations are given on the use of such devices, with appropriate adaptation, as pulse generators for wave strain hardening.

Pattern-independent, fine-morphology Ni-Pt silicide formation by partial conversion with low metal-consumption ratio

2010 ◽  
Author(s):  
Takuya Futase ◽  
Takeshi Kamino ◽  
Naoto Hashikawa ◽  
Yutaka Inaba ◽  
Tetsuo Fujiwara ◽  
...  
Keyword(s):  
Silicide Formation ◽  
Metal Consumption ◽  
Consumption Ratio ◽  
Fine Morphology

Optimization of the design of the pig launcher-receiver chambers of cleaning and diagnostic tools

2021 ◽  
pp. 460-465
Author(s):  
Илья Александрович Флегентов ◽  
Алексей Викторович Кулешов
Keyword(s):  
Operational Reliability ◽  
Operating Costs ◽  
Diagnostic Tools ◽  
Optimized Design ◽  
Metal Consumption ◽  
Process Diagnostics ◽  
Working Chamber ◽  
Pipeline Inspection ◽  
Main Pipelines ◽  
Applied Design

По результатам проведенного анализа конструктивных решений камер пуска-приема средств очистки и диагностики (КПП СОД), применяемых при технической диагностике и техническом обслуживании магистральных трубопроводов в России и за рубежом, был установлен ряд проблем существующих конструкций, снижающих эксплуатационную надежность данного вида оборудования. Это, в свою очередь, обусловило актуальность задачи оптимизации конструкции КПП СОД, в том числе в части унификации используемых при их изготовлении деталей, увеличения доли заводских изделий. Были приняты решения, обеспечившие комплексный подход к вопросу повышения надежности и ремонтопригодности оборудования - разработана новая конструкция КПП СОД, позволяющая снизить металлоемкость и трудоемкость при изготовлении, сократить эксплуатационные затраты, повысить технологичность и прочностные характеристики. В рамках решения данной задачи выполнены расчетно-теоретические исследования с применением прикладного программного комплекса SIMULIA Abaqus. Надежность оптимизированной конструкции подтверждена результатами испытаний на прочность опытного образца КПП СОД с номинальным диаметром рабочей камеры DN 1000. Разработан типоразмерный ряд КПП СОД усовершенствованной конструкции с номинальными диаметрами рабочей камеры DN 150-1200 для применения на магистральных нефте- и нефтепродуктопроводах. Based on the results of the analysis of the design solutions of launching and receiver stations of pipeline inspection gauges (pig launchers-receivers) used in process diagnostics and maintenance of main pipelines in Russia and abroad, a number of applied design issues was established. This, in turn, led to the relevance of the issue of optimizing the design of pig launchers and receivers, including the unification of parts used in their manufacture, thereby increasing the share of factory-made products. Decisions were made that provided a comprehensive approach to the issue of improving the operational reliability of this type of equipment - a new design of pig launchers and receivers was developed, which allows to reduce production metal consumption and labor intensity, reduce operating costs, increase constructability and reliability. As part of the solution of this issue, computational and theoretical studies using the SIMULIA Abacus software package were carried out. The reliability of the optimized design is confirmed by the results of durability tests of the pig launcher and receiver prototype with the nominal diameter of the working chamber of DN 1000. A dimension range of advanced designs of pig launchers and receivers with nominal working chamber diameters of DN 150-1200 for use in main oil and petroleum product pipelines was developed.

scholarly journals Technology and equipment of vertical‑stack molding for the production of castings without pattern drafts

2021 ◽  
pp. 33-37
Author(s):  
V. V. Fonov ◽  
S. N. Grechanik ◽  
D. M. Golub
Keyword(s):  
Internal Combustion Engines ◽  
New Technology ◽  
Economic Effect ◽  
Combustion Engines ◽  
Molding Machine ◽  
Metal Consumption ◽  
Piston Rings ◽  
Industrial Sample ◽  
Technical Products ◽  
Use Of Models

The article reports on the new technology and equipment of vertical‑stack molding (VSM), created by OJSC “BELNIILIT” for the manufacture of vertical‑stack molds. The development is intended for the production of molds and cast blanks of oil, which are later used for the manufacture of piston rings of internal combustion engines.The difference between the above‑mentioned technology and traditional methods of VSM is the use of models without drafts. The development is export‑oriented and has a great economic effect for ring manufacturers due to the absence of drafts on castings, since part of the mechanical operations for their processing is excluded, the metal consumption of blanks is reduced, the production spaces required in this regard are reduced, the necessary labor supply is reduced, etc.OJSC “BELNIILIT” has successfully carried out experimental design and technological work on the new scientific and technical products creation, which are of great interest to the world manufacturers of piston rings. An industrial sample of a molding machine and a mold manipulator were manufactured.

scholarly journals Study on the Virbration of Slab Mill Support Roller

2015 ◽  
Author(s):  
Hang Wan Xiao ◽  
Wei Dong Zhao ◽  
Yong Liu Sheng
Keyword(s):  
Support Roller ◽  
Slab Mill

Substantiation of probabilistic safety factors as a factor for optimizing the metal consumption of pipelines and the permissible operating pressure

2021 ◽  
pp. 364-371
Author(s):  
Юрий Григорьевич Матвиенко ◽  
Дмитрий Александрович Кузьмин ◽  
Владимир Васильевич Зацаринный ◽  
Максим Сергеевич Пугачев ◽  
Владимир Вячеславович Потапов
Keyword(s):  
Safety Factor ◽  
Probability Of Failure ◽  
Fracture Probability ◽  
Operating Pressure ◽  
Pipe Steels ◽  
Safety Factors ◽  
Metal Consumption ◽  
Load Variation ◽  
Coefficients Of Variation ◽  
The Given

Проведен анализ влияния коэффициентов вариации сопротивления материала разрушению и коэффициентов вариации нагрузки на вероятность разрушения и, следовательно, на коэффициенты запаса по характеристикам сопротивления материала разрушению при заданных показателях вероятности разрушения. Снижение неопределенности в условиях нагружения и повышение качества материала позволяют снизить коэффициенты запаса по пределу текучести и вязкости разрушения для заданных целевых показателей безопасности. На примере трубных сталей марок Ст 20 и 16ГС показана возможность снижения коэффициента запаса по пределу текучести до значений n = 1,45 при коэффициенте вариации нагрузки 0,1 и сохранении целевого показателя безопасности в терминах вероятности разрушения на уровне 10. Возможность снижения коэффициентов запаса по пределу текучести и вязкости разрушения при заданных целевых показателях безопасности в терминах вероятности разрушения позволяет оптимизировать металлоемкость и максимальные допустимые давления в эксплуатируемых трубопроводах. The analysis of the influence of the coefficients of variation of the material resistance and the coefficients of the load variation on the probability of failure as well as on the safety factors for the characteristics of the material resistance to failure has been done at given indicators of the probability of failure. Reducing uncertainty under loading conditions and improving material quality allow reducing the safety factors against fracture and collapse for given targets safety. Using the example of pipe steels of grades St 20 and 16GS, it seems possible to reduce the safety factor against collapse up to 1.45 with a load variation coefficient of 0.1 and maintaining the safety target in terms of the fracture probability at the level of 10. The possibility of reducing the safety factors against collapse and fracture at the given target safety indicators in terms of the fracture probability allows optimizing the metal consumption and the maximum allowable pressures in the operating pipelines.

Numerical simulation of slab deformation process with different reduction values in vertical rolls of mill 2000 roughing stands

2021 ◽  
Vol 77 (6) ◽  
pp. 675-681
Author(s):  
N. L. Bolobanova ◽  
E. A. Garber
Keyword(s):  
Process Model ◽  
Surface Defects ◽  
Numerical Study ◽  
Rolling Process ◽  
Rolled Stock ◽  
Metal Consumption ◽  
Wide Face ◽  
Total Reduction ◽  
Hot Rolling Mill ◽  
Deform 3D

Perfection of rolled stock production processes at continuous wide-strip hot rolling mill (CWHRM) aimed at minimization of metal consumption, is an effective mean to decrease its cost. In the process of slabs rolling at CWHRM, the metal consumption is stipulated first of all by complicated workpiece forming in roughing stands during consecutive reduction by vertical and horizontal rolls. Results of the numerical study of slab deformation with different values of reduction in vertical rolls of roughing stands of mill 2000 are presented. The implementation of rolling process model based on application of DEFORM-3D program of finiteelement analysis described for evaluation of metal shifting from the edges of slab in the direction of the middle of the width. The convergence of the simulation results with the measurements data of workpiece forming during roughing rolling at Severstal mill 2000 was experimentally confirmed. It was found that an increase of reduction in vertical rolls has no significant effect on the metal shifting from a narrow edge to a wide one. Increase the total reduction in vertical rolls leads to an unfavorable stress-strain state of the edge region and the Cockcroft–Latham criterion rises by 20–30%. It was proposed to reduce the total reduction in the vertical rolls of the roughing stands of mill 2000 down to 40–50 mm. It was shown that increase of time of slab moving from the heating furnace to the scale breaker causes growth the Cockcroft-Latham criterion and does not affect the amount of metal shifting from a narrow face to a wide one. The proposed method of simulation the process of slab deformation in the roughing group of the mill 2000 proved by results of industrial rolling can to be used for further study of the effect of rolls profiling and forming of surface defects with the provision of minimal metal shifting onto a wide face.

Study of the Fracture Behaviour of Slab Mill Rolls

1983 ◽  
pp. 369-386
Author(s):  
A. S. Blicblau ◽  
C. G. Chipperfield ◽  
R. Groenhout
Keyword(s):  
Fracture Behaviour ◽  
Slab Mill
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