An investigation on wear mechanism of high-speed turning of free-cutting steel AISI 1215 using uncoated and multi-layer coated tools

2012 ◽  
Vol 67 (1-4) ◽  
pp. 517-533 ◽  
Author(s):  
Jinyang Xu ◽  
Zhiqiang Liu ◽  
Guoqiang Guo ◽  
Ming Chen
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
High Speed Turning ◽  
Cutting Steel ◽  
Coated Tools ◽  
Steel Aisi

Effect of Machining Parameters and Wear Mechanism in Milling Mold Steel AISI-P20 and AISI-1050

2014 ◽  
Vol 590 ◽  
pp. 294-298
Author(s):  
Pichai Janmanee ◽  
Somchai Wonthaisong ◽  
Dollathum Araganont
Keyword(s):  
Wear Mechanism ◽  
Feed Rate ◽  
High Speed ◽  
Removal Rate ◽  
Milling Process ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Aisi P20 ◽  
Steel Aisi ◽  
Quality Surface

In this study, effect of machining parameters and wear mechanism in milling process of mold steel AISI-P20 and AISI-1050, using 10 mm twin flute type end mill diameter. The experimental results found that characteristics of milling surfaces and wear of the mill end were directly influenced by changes of parameters for all test conditions. As a result, the quality of milling surfaces also changed. However, mould steels which had the good quality surface is AISI-1050, with roughnesses of 2.120 μm. Quality milling surfaces were milled by using the most suitable parameter feed rate of 45 mm/min, a spindle speed of 637 rpm and a cut depth level of 3 mm, for both grades. Moreover, material removal rate and duration of the milling process, the milling end mills affect wear of the edge in every bite when the feed rate is low, high speed and level depth of cut at least. It was found that limited wear less will affect the surface roughness (Ra) represents the good quality surface.

Cutting performance and wear mechanism of TiB2-B4C ceramic cutting tools in high speed turning of Ti6Al4V alloy

2018 ◽  
Vol 44 (13) ◽  
pp. 15495-15502 ◽  
Author(s):  
Da-Wang Tan ◽  
Wei-Ming Guo ◽  
Hong-Jian Wang ◽  
Hua-Tay Lin ◽  
Cheng-Yong Wang
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
Cutting Tools ◽  
Ti6al4v Alloy ◽  
Cutting Performance ◽  
High Speed Turning

Experimental Study in HSM of Hardened Steel AISI D2

2009 ◽  
Vol 69-70 ◽  
pp. 374-378
Author(s):  
B.Y. Qi ◽  
Ning He ◽  
Liang Li
Keyword(s):  
Mechanical Property ◽  
Tool Wear ◽  
High Speed ◽  
Hardened Steel ◽  
Good Mechanical Property ◽  
High Speed Milling ◽  
Milling Parameters ◽  
Coated Tools ◽  
Aisi D2 ◽  
Steel Aisi

Hardened steel is widely used for good mechanical property, but its machinability is bad comparatively. It is efficient to enhance metal removed rate when high speed milling (HSM) hardened steel, but tool wear is rapid. In this paper, high-speed milling experiments were carried out for hardened steel with TiAlN coated tools. The effects of milling parameters on tool wear and surface roughness were studied. The influences of different coolants, such as dry, MQL, cryogenic MQL conditions on HSM hardened steel, were compared with each other, results showed that cryogenic MQL HSM hardened steel had better effects that can better reduce tool wear, extend tool life.

Wear Mechanism of High-Speed Turning Ti-6Al-4V with TiAlN and AlTiN Coated Tools in Dry and MQL Conditions

2012 ◽  
Vol 497 ◽  
pp. 30-34 ◽  
Author(s):  
Jin Yang Xu ◽  
Zhi Qiang Liu ◽  
Qing Long An ◽  
Ming Chen
Keyword(s):  
Titanium Alloy ◽  
Tool Life ◽  
Wear Mechanism ◽  
High Speed ◽  
Carbide Tool ◽  
High Speed Turning ◽  
Coated Carbide Tool ◽  
Coated Tool ◽  
Coated Carbide ◽  
Oxidation Wear

The TiAlN and AlTiN coated carbide cutting tools were adopted for high-speed turning of α+β phase titanium alloy Ti-6Al-4V. Both the wear pattern and wear mechanism were investigated in this research. Results show that: MQL condition can greatly prolong the tool life of AlTiN coated carbide tool but has minor influence on improving the tool life of TiAlN carbide tool. AlTiN coated carbide tool was found to be qualified to obtain better cutting performance and longer tool life and is more suitable for processing titanium alloy TC4 compared with TiAlN coated tool under the same cutting parameters. In dry cutting condition, both adhesive and oxidation wear were observed to be the main wear types in these two coated carbide tools. However, in MQL condition, TiAlN coated tool may only suffer adhesive wear while the AlTiN coated carbide tool suffer adhesive, diffusion and oxidation wear.

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