Standardised Reference Data Sets Generation for Coordinate Measuring Machine (CMM) Software Assessment

2001 ◽  
Vol 18 (11) ◽  
pp. 819-830 ◽  
Author(s):  
Y.-J. Lin ◽  
K. Damodharan ◽  
C. Shakarji
Author(s):  
C. J. Rolls ◽  
W. ElMaraghy ◽  
H. ElMaraghy

Abstract Reverse engineering (RE), may be defined as the process of generating computer aided design models (CAD) from existing or prototype parts. The process has been used for many years in industry. It has markedly increased in implementation in the past few years, primarily due to the introduction of rapid part digitization technologies. Current industrial applications include CAD model construction from artisan geometry, such as in automotive body styling, the generation of custom fits to human surfaces, and quality control. This paper summarizes the principles of operation behind many commercially available part digitization technologies, and discusses techniques involved in part digitization using a coordinate measuring machine (CMM) and laser scanner. An overall error characterization of the laser scanning digitization process is presented for a particular scanner. This is followed by a discussion of the merits and considerations involved in generating combined data sets with characteristics indicative of the design intent of specific part features. Issues in facilitating the assembly, or registration, of the different types of data into a single point set are discussed.


2014 ◽  
Vol 2014 ◽  
pp. 1-11 ◽  
Author(s):  
Salah H. R. Ali

Quality of coordinate measuring machine (CMM) in dimension and form metrology is designed and performed at the NIS. The experimental investigation of CMM performance is developed by using reference Flick standard. The measurement errors of corresponding geometric evaluation algorithm (LSQ, ME, MC, and MI) and probe scanning speed (1, 2, 3, 4, and 5 mm/s) are obtained through repeated arrangement, comparison, and judgment. The experimental results show that the roundness error deviation can be evaluated effectively and exactly for CMM performance by using Flick standard. Some of influencing quantities for diameter and roundness form errors may dominate the results at all fitting algorithms under certain circumstances. It can be shown that the 2 mm/s probe speed gives smaller roundness error than 1, 3, 4, and 5 mm/s within 0.2 : 0.3 μm. It ensures that measurement at 2 mm/s is the best case to satisfy the high level of accuracy in the certain condition. Using Flick standard as a quality evaluation tool noted a high precision incremental in diameter and roundness form indication. This means a better transfer stability of CMM quality could be significantly improved. Moreover, some error formulae of data sets have been postulated to correlate the diameter and roundness measurements within the application range. Uncertainty resulting from CMM and environmental temperature has been evaluated and confirmed the quality degree of confidence in the proposed performance investigation.


Author(s):  
Sam Anand ◽  
Sridhar Jaganathan ◽  
Sampath Damodarasamy

Abstract This paper presents a new and accurate algorithm for assessing circularity tolerance from a set of data points obtained from a Coordinate Measuring Machine (CMM). This method, called Selective Zone Search algorithm, divides the workspace into small sectors called search zones and searches for the extreme points in these zones. These extreme points are used to draw a pair of concentric circles with minimum radial separation. The radial difference gives the circularity. The methodology has been tested with several example data sets and the results have been compared with the Least Squares method, Minimum Spanning Circle method and the Voronoi Diagram method.


2018 ◽  
Vol 220 ◽  
pp. 04002 ◽  
Author(s):  
Petr Chelishchev ◽  
Aleksandr Popov ◽  
Knut Sørby

The paper analyses methods for outlier detection in dimensional measurement. The cross sections of an internal cylinder were inspected by CMM (coordinate measuring machine), and received data sets were employed for further investigation. The efficiency of Rosner’s and Grubbs’ methods for excluding outliers from the measuring data had been estimated. The method of Rosner had been defined as the most effective for this case study. The simulation results were confirmed by experimental verification.


2010 ◽  
Vol 13 (3) ◽  
pp. 5-13
Author(s):  
Ha Thi Thu Thai ◽  
Phuoc Hong Nguyen

This paper describes algorithms that fit geometric shapes to data sets according to maximum- inscribed (MI) and minimum- circumscribed (MC) fit. We use these fits to build the CMM’s (Coordinate Measuring Machine) software in cases of circle, sphere and cylinder. For each case, we obtain the fit by two methods: first, by (relative easy) least squares fit method and then refine by MI and MC fit method. Although, the later method is substantially more complicated than the former one, Its results are used to make comparision with the the results of least squares method in order to give more options in the CMM software. In the near future we will continue to develop MI and MC fit with an effective algorithm- Simulated Annealing algorithm.


1997 ◽  
Vol 36 (5) ◽  
pp. 61-68 ◽  
Author(s):  
Hermann Eberl ◽  
Amar Khelil ◽  
Peter Wilderer

A numerical method for the identification of parameters of nonlinear higher order differential equations is presented, which is based on the Levenberg-Marquardt algorithm. The estimation of the parameters can be performed by using several reference data sets simultaneously. This leads to a multicriteria optimization problem, which will be treated by using the Pareto optimality concept. In this paper, the emphasis is put on the presentation of the calibration method. As an example identification of the parameters of a nonlinear hydrological transport model for urban runoff is included, but the method can be applied to other problems as well.


2018 ◽  
Vol 12 (4) ◽  
pp. 264-271 ◽  
Author(s):  
Alireza Izadi ◽  
Fariborz Vafaee ◽  
Arash Shishehian ◽  
Ghodratollah Roshanaei ◽  
Behzad Fathi Afkari

Background. Recently, non-presintered chromium-cobalt (Cr-Co) blocks with the commercial name of Ceramill Sintron were introduced to the market. However, comprehensive studies on the dimensional accuracy and fit of multi-unit frameworks made of these blocks using the coordinate measuring machine (CMM) are lacking. This study aimed to assess and compare the dimensional changes and fit of conventional casting and milled frameworks using Ceramill Sintron. Methods. A metal model was designed and scanned and 5-unit frameworks were fabricated using two techniques: (I) the conventional casting method (n=20): the wax model was designed, milled in the CAD/CAM machine, flasked and invested; (II) the milling method using Ceramill Sintron blocks (n=20): the wax patterns of group 1 were used; Ceramill Sintron blocks were milled and sintered. Measurements were made on the original reference model and the fabricated frameworks using the CMM in all the three spatial dimensions, and dimensional changes were recorded in a checklist. Data were analyzed with descriptive statistics, and the two groups were compared using one-way ANOVA and Tukey test (α=0.05). Results. The fabricated frameworks in both groups showed significant dimensional changes in all the three dimensions. Comparison of dimensional changes between the two groups revealed no significant differences (P>0.05) except for transverse changes (arch) that were significantly greater in Ceramill Sintron frameworks (P<0.05). Conclusion. The two manufacturing processes were the same regarding dimensional changes and the magnitude of marginal gaps and both processes resulted in significant dimensional changes in frameworks. Ceramill Sintron frameworks showed significantly greater transverse changes than the conventional frameworks.


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