Intelligent diagnosis method for a centrifugal pump using features of vibration signals

2008 ◽  
Vol 18 (4) ◽  
pp. 397-405 ◽  
Author(s):  
Huaqing Wang ◽  
Peng Chen
Keyword(s):  
Centrifugal Pump ◽  
Vibration Signals ◽  
Intelligent Diagnosis ◽  
Diagnosis Method

scholarly journals Intelligent Diagnosis Method for Centrifugal Pump System Using Vibration Signal and Support Vector Machine

2014 ◽  
Vol 2014 ◽  
pp. 1-14 ◽  
Author(s):  
Hongtao Xue ◽  
Zhongxing Li ◽  
Huaqing Wang ◽  
Peng Chen
Keyword(s):  
Support Vector Machine ◽  
Centrifugal Pump ◽  
Early Stage ◽  
Possibility Theory ◽  
Support Vector ◽  
Optimum Frequency ◽  
Pump System ◽  
Vibration Signals ◽  
Intelligent Diagnosis ◽  
Diagnosis Method

This paper proposed an intelligent diagnosis method for a centrifugal pump system using statistic filter, support vector machine (SVM), possibility theory, and Dempster-Shafer theory (DST) on the basis of the vibration signals, to diagnose frequent faults in the centrifugal pump at an early stage, such as cavitation, impeller unbalance, and shaft misalignment. Firstly, statistic filter is used to extract the feature signals of pump faults from the measured vibration signals across an optimum frequency region, and nondimensional symptom parameters (NSPs) are defined to represent the feature signals for distinguishing fault types. Secondly, the optimal classification hyperplane for distinguishing two states is obtained by SVM and NSPs, and its function is defined as synthetic symptom parameter (SSP) in order to increase the diagnosis’ sensitivity. Finally, the possibility functions of the SSP are used to construct a sequential fuzzy diagnosis for fault detection and fault-type identification by possibility theory and DST. The proposed method has been applied to detect the faults of the centrifugal pump, and the efficiency of the method has been verified using practical examples.

scholarly journals A Hydraulic Pump Fault Diagnosis Method Based on the Modified Ensemble Empirical Mode Decomposition and Wavelet Kernel Extreme Learning Machine Methods

Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2599
Author(s):  
Zhenbao Li ◽  
Wanlu Jiang ◽  
Sheng Zhang ◽  
Yu Sun ◽  
Shuqing Zhang
Keyword(s):  
Fault Diagnosis ◽  
Extreme Learning Machine ◽  
Recognition Accuracy ◽  
Ensemble Empirical Mode Decomposition ◽  
Hydraulic Pump ◽  
Vibration Signals ◽  
Mode Decomposition ◽  
Diagnosis Method ◽  
Kernel Extreme Learning Machine ◽  
Learning Machine

To address the problem that the faults in axial piston pumps are complex and difficult to effectively diagnose, an integrated hydraulic pump fault diagnosis method based on the modified ensemble empirical mode decomposition (MEEMD), autoregressive (AR) spectrum energy, and wavelet kernel extreme learning machine (WKELM) methods is presented in this paper. First, the non-linear and non-stationary hydraulic pump vibration signals are decomposed into several intrinsic mode function (IMF) components by the MEEMD method. Next, AR spectrum analysis is performed for each IMF component, in order to extract the AR spectrum energy of each component as fault characteristics. Then, a hydraulic pump fault diagnosis model based on WKELM is built, in order to extract the features and diagnose faults of hydraulic pump vibration signals, for which the recognition accuracy reached 100%. Finally, the fault diagnosis effect of the hydraulic pump fault diagnosis method proposed in this paper is compared with BP neural network, support vector machine (SVM), and extreme learning machine (ELM) methods. The hydraulic pump fault diagnosis method presented in this paper can diagnose faults of single slipper wear, single slipper loosing and center spring wear type with 100% accuracy, and the fault diagnosis time is only 0.002 s. The results demonstrate that the integrated hydraulic pump fault diagnosis method based on MEEMD, AR spectrum, and WKELM methods has higher fault recognition accuracy and faster speed than existing alternatives.

Fault Diagnosis of Wet-Shift Clutch Based on STFT and Wavelet

2011 ◽  
Vol 301-303 ◽  
pp. 1560-1567 ◽  
Author(s):  
Man Chen ◽  
Biao Ma
Keyword(s):  
Fault Diagnosis ◽  
Fourier Analysis ◽  
Wavelet Decomposition ◽  
Pulse Signal ◽  
Background Signal ◽  
Vibration Signals ◽  
Diagnosis Method ◽  
Friction Plate ◽  
Short Time ◽  
Shift Clutch

The paper analyzes the failure mechanism of the wet shifting clutch, and puts forward the concept that the deformation of the clutch friction plate leads to the irregular collision between the driving and driven sides of disengaged clutch and accordingly forms the transient pulse signal; the short-time Fourier analysis on the vibration signals of failed clutch obtained via test proves such concept. The transient pulse signal in the relatively strong background signal is clearly extracted through the wavelet decomposition after zero setting, and an efficient wet shifting clutch fault diagnosis method is hereby formed.

Characterization of Cavitation During Pump Operation Based on Hilbert-Huang Transform

2018 ◽  
Author(s):  
Hui Sun ◽  
Shouqi Yuan ◽  
Yin Luo ◽  
Bo Gong
Keyword(s):  
Centrifugal Pump ◽  
Longitudinal Vibration ◽  
Process Time ◽  
Current Signal ◽  
Vibration Signals ◽  
Pump Operation ◽  
Hilbert Huang Transform ◽  
Time Frequency ◽  
Cavitation Process ◽  
Non Stationary Signal

Cavitation has negative influence on pump operation. In order to detect incipient cavitation effectively, experimental investigation was conducted to through acquisition of current and vibration signals during cavitation process. In this research, a centrifugal pump was modeled for research. The data was analyzed by HHT method. The results show that Torque oscillation resulted from unsteady flow during cavitation process could result in energy variation. Variation regulation of RMS of IMF in current signal is similar to that in axial vibration signal. But RMS of IMF in current signal is more sensitive to cavitation generation. It could be regarded as the indicator of incipient cavitation. RMS variation of IMF in base, radial, longitudinal vibration signals experiences an obvious increasing when cavitation gets severe. Such single variation regulation could be selected as the indicator of cavitation stage recognition. Hilbert-Huang transform is suitable for transient and non-stationary signal process. Time-frequency characteristics could be extracted from results of HHT process to reveal pump operation condition. The contents of current work could provide valuable references for further research on centrifugal pump operation detection.

Fault Detection and Discrimination of Rotating Machinery Using Frequency Symptom Parameter and Bayesian Network

2013 ◽  
Vol 470 ◽  
pp. 683-688
Author(s):  
Hai Yang Jiang ◽  
Hua Qing Wang ◽  
Peng Chen
Keyword(s):  
Fault Diagnosis ◽  
Fault Detection ◽  
Bayesian Network ◽  
Frequency Domain ◽  
Evaluation Method ◽  
Roller Bearing ◽  
Rotating Machinery ◽  
Discrimination Index ◽  
Vibration Signals ◽  
Diagnosis Method

This paper proposes a novel fault diagnosis method for rotating machinery based on symptom parameters and Bayesian Network. Non-dimensional symptom parameters in frequency domain calculated from vibration signals are defined for reflecting the features of vibration signals. In addition, sensitive evaluation method for selecting good non-dimensional symptom parameters using the method of discrimination index is also proposed for detecting and distinguishing faults in rotating machinery. Finally, the application example of diagnosis for a roller bearing by Bayesian Network is given. Diagnosis results show the methods proposed in this paper are effective.

scholarly journals A Reliable Fault Diagnosis Method for a Gearbox System with Varying Rotational Speeds

Sensors ◽  
2020 ◽  
Vol 20 (11) ◽  
pp. 3105 ◽  
Author(s):  
Cong Dai Nguyen ◽  
Alexander Prosvirin ◽  
Jong-Myon Kim
Keyword(s):  
Fault Diagnosis ◽  
Reference Signal ◽  
Vibration Signal ◽  
Support Vector ◽  
Health States ◽  
Informative Signal ◽  
Vibration Signals ◽  
Optimal Output ◽  
Gear Fault ◽  
Diagnosis Method

The vibration signals of gearbox gear fault signatures are informative components that can be used for gearbox fault diagnosis and early fault detection. However, the vibration signals are normally non-linear and non-stationary, and they contain background noise caused by data acquisition systems and the interference of other machine elements. Especially in conditions with varying rotational speeds, the informative components are blended with complex, unwanted components inside the vibration signal. Thus, to use the informative components from a vibration signal for gearbox fault diagnosis, the noise needs to be properly distilled from the informational signal as much as possible before analysis. This paper proposes a novel gearbox fault diagnosis method based on an adaptive noise reducer–based Gaussian reference signal (ANR-GRS) technique that can significantly reduce noise and improve classification from a one-against-one, multiclass support vector machine (OAOMCSVM) for the fault types of a gearbox. The ANR-GRS processes the shaft rotation speed to access and remove noise components in the narrowbands between two consecutive sideband frequencies along the frequency spectrum of a vibration signal, enabling the removal of enormous noise components with minimal distortion to the informative signal. The optimal output signal from the ANR-GRS is then extracted into many signal feature vectors to generate a qualified classification dataset. Finally, the OAOMCSVM classifies the health states of an experimental gearbox using the dataset of extracted features. The signal processing and classification paths are generated using the experimental testbed. The results indicate that the proposed method is reliable for fault diagnosis in a varying rotational speed gearbox system.

scholarly journals Fault Diagnosis of Rotating Machinery Based on One-Dimensional Deep Residual Shrinkage Network with a Wide Convolution Layer

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingli Yang ◽  
Tianyu Gao ◽  
Shouda Jiang ◽  
Shijie Li ◽  
Qing Tang
Keyword(s):  
Fault Diagnosis ◽  
Noise Immunity ◽  
Rotating Machinery ◽  
Experimental Results ◽  
Vibration Signals ◽  
One Dimensional ◽  
Noise Interference ◽  
Diagnosis Method ◽  
Diagnosis Model ◽  
Short Time

In actual engineering applications, inevitable noise seriously affects the accuracy of fault diagnosis for rotating machinery. To effectively identify the fault classes of rotating machinery under noise interference, an efficient fault diagnosis method without additional denoising procedures is proposed. First, a one-dimensional deep residual shrinkage network, which directly takes the raw vibration signals contaminated by noise as input, is developed to realize end-to-end fault diagnosis. Then, to further enhance the noise immunity of the diagnosis model, the first layer of the model is set to a wide convolution layer to extract short time features. Moreover, an adaptive batch normalization algorithm (AdaBN) is introduced into the diagnosis model to enhance the adaptability to noise. Experimental results illustrate that the fault diagnosis model for rotating machinery based on one-dimensional deep residual shrinkage network with a wide convolution layer (1D-WDRSN) can accurately identify the fault classes even under noise interference.

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