Evolution of Texture and Microstructure in the Production of Sheets and Ribbons from Aluminum Alloy 5182 in Modern Rolling Facilities

2014 ◽  
Vol 56 (7-8) ◽  
pp. 347-352 ◽  
Author(s):  
E. V. Aryshenskii ◽  
V. Yu. Aryshenskii ◽  
A. F. Grechnikova ◽  
E. D. Beglov
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloy 5182 ◽  
Modern Rolling

High Speed Twin-Roll Casting of Al-Mg Alloys

2010 ◽  
Vol 154-155 ◽  
pp. 1544-1548 ◽  
Author(s):  
Kosuke Komeda ◽  
Ryoji Nakamura ◽  
Shinji Kumai
Keyword(s):  
Heat Transfer ◽  
Aluminum Alloy ◽  
High Speed ◽  
Aluminum Alloy 5182 ◽  
Roll Casting ◽  
Twin Roll Caster ◽  
Deep Drawing Test ◽  
Study Heat Transfer ◽  
Twin Roll ◽  
Steel Rolls

The disadvantages of the conventional twin-roll caster for aluminum alloy are low casting speeds and limited choices of alloys that are castable by this processing. It is known that strip casting of aluminum alloy 5182 is very difficult because of their wider freezing zones. The vertical-type high-speed twin-roll caster used in the present study was devised to overcome these disadvantages. Features of the high speed twin roll casters are as below. Mild steel rolls were used in order to increase the casting speed and to be made at a lower equipment cost. Roll coating is produced in casting of Al-Mg alloy. Therefore lubricant, that resists heat transfer, was not used in the present study. Heat transfer between melt and the roll was improved by hydrostatic pressure of the melt. Low superheat casting was carried out in order to improve microstructure of the strip. In the present study, effectiveness of a high-speed twin roll caster for recycling aluminum alloy was investigated. The effects of the high-speed twin roll caster on alleviating the deterioration of mechanical properties by impurities were investigated. Properties of the cast strip were investigated by metalography, a tension test, and a deep drawing test.

Effect of Forging Force on Fatigue Behavior of Spot Welded Joints of Aluminum Alloy 5182

2006 ◽  
Vol 129 (1) ◽  
pp. 95-100 ◽  
Author(s):  
B. H. Chang ◽  
D. Du ◽  
B. Sui ◽  
Y. Zhou ◽  
Z. Wang ◽  
...  
Keyword(s):  
Residual Stress ◽  
Aluminum Alloy ◽  
Welded Joints ◽  
Fatigue Behavior ◽  
Fatigue Cracks ◽  
Element Analysis ◽  
Aluminum Alloy 5182 ◽  
Forging Force ◽  
Positive Effect ◽  
Spot Welded

Using experimental and finite element analysis methods, the effects of electrode forging force are investigated on fatigue behavior and residual stress of spot welded joints of aluminum alloy 5182. Results show that applying forging force significantly reduces the residual stresses in the heat affected zone and the fatigue cracks no longer initiate from there; instead, all cracks begin from the nugget edge. In addition, the mitigation of residual stress by forging force decreases the driving force for crack propagation and leads to longer fatigue life. It can be concluded that applying forging force appropriately has a positive effect on the fatigue strength of resistance spot welded joints.

Predictive Modeling of the Nonuniform Deformation of the Aluminum Alloy 5182

1999 ◽  
Vol 122 (2) ◽  
pp. 149-156 ◽  
Author(s):  
M. E. Bange ◽  
A. J. Beaudoin ◽  
M. Stout ◽  
S. R. Chen ◽  
S. R. MacEwen
Keyword(s):  
Finite Element Analysis ◽  
Aluminum Alloy ◽  
Predictive Modeling ◽  
Mechanical Response ◽  
Industrial Process ◽  
Solute Drag ◽  
Element Analysis ◽  
Thermally Activated ◽  
Aluminum Alloy 5182 ◽  
Diffusion Controlled

We pose an experimental model for hot deformation that, in complexity, falls between a homogeneous laboratory test and an industrial process. Our objective is to document a transition between two distinct modes of thermally-activated deformation: diffusion controlled solute drag and hardening with concurrent recovery of dislocations. We demonstrate that constitutive equations for plasticity, describing different regimes of dislocation kinetics and calibrated with a minimum of adjustable constants, can be incorporated into finite element analysis and used reliably to predict the mechanical response of a nonuniform body. [S0094-4289(00)00302-9]

The End-to-End Simulation of Semi-Continuous Casting and Subsequent Hot Rolling with Account of Microstructure

2019 ◽  
Vol 822 ◽  
pp. 11-15
Author(s):  
Yaroslav A. Erisov ◽  
Sergey Surudin ◽  
Igor N. Bobrovskij ◽  
Cho Pei Jiang ◽  
Bakhtiyar Khamrayev
Keyword(s):  
Aluminum Alloy ◽  
Continuous Casting ◽  
Hot Rolling ◽  
Data Transfer ◽  
Direct Chill ◽  
Software Products ◽  
Aluminum Alloy 5182 ◽  
Chill Mold ◽  
3D Software ◽  
Deform 3D

Basing on the developed methodology for data transfer between the ProCAST and Deform-3D software products, which allows exporting geometry, temperature, residual stresses and microstructure of the casting, it is simulated semi-continuous casting of ingots from aluminum alloy 5182 into a direct chill mold and their following hot rolling in a reversing rolling stand to with aim to study microstructure the evolution.

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