Low-Temperature Carburization of the Ni-base Superalloy IN718: Improvements in Surface Hardness and Crevice Corrosion Resistance

2010 ◽  
Vol 41 (8) ◽  
pp. 2022-2032 ◽  
Author(s):  
Reza Sharghi-Moshtaghin ◽  
Harold Kahn ◽  
Yindong Ge ◽  
Xiaoting Gu ◽  
Farrel J. Martin ◽  
...  
Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1845
Author(s):  
Francesca Borgioli ◽  
Emanuele Galvanetto ◽  
Tiberio Bacci

Low-temperature nitriding allows to improve surface hardening of austenitic stainless steels, maintaining or even increasing their corrosion resistance. The treatment conditions to be used in order to avoid the precipitation of large amounts of nitrides are strictly related to alloy composition. When nickel is substituted by manganese as an austenite forming element, the production of nitride-free modified surface layers becomes a challenge, since manganese is a nitride forming element while nickel is not. In this study, the effects of nitriding conditions on the characteristics of the modified surface layers obtained on an austenitic stainless steel having a high manganese content and a negligible nickel one, a so-called nickel-free austenitic stainless steel, were investigated. Microstructure, phase composition, surface microhardness, and corrosion behavior in 5% NaCl were evaluated. The obtained results suggest that the precipitation of a large volume fraction of nitrides can be avoided using treatment temperatures lower than those usually employed for nickel-containing austenitic stainless steels. Nitriding at 360 and 380 °C for duration up to 5 h allows to produce modified surface layers, consisting mainly of the so-called expanded austenite or gN, which increase surface hardness in comparison with the untreated steel. Using selected conditions, corrosion resistance can also be significantly improved.


Coatings ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 98 ◽  
Author(s):  
Francesca Borgioli ◽  
Emanuele Galvanetto ◽  
Tiberio Bacci

Low-temperature nitriding of austenitic stainless steels produces modified surface layers, consisting mainly of the S phase, which improve surface hardness and corrosion resistance. Because of the localized plastic deformations, owing to modified layer formation, and ion bombardment occurring during the process itself, this treatment produces also modifications of surface morphology and roughness, which can affect wettability and corrosion behavior. In this study the effects of plasma nitriding, performed using different treatment conditions, on the surface morphology and roughness, and thus on wettability and corrosion resistance, of AISI 202 specimens with different initial finishings (2D and polished finishing) were investigated. Different probe liquids, having both high (bi-distilled water and solution of 3.5% NaCl) and low (ethanol and rapeseed oil) surface tension, were employed for assessing the wetting behavior with the sessile drop method. The contact angle values for water increased markedly when nitriding was performed on polished samples, while this increase was smaller for 2D samples, and on selected specimens a hydrophobic behavior was observed. Very low contact angle values were registered using low surface tension liquids, suggesting an oleophilic behavior. Corrosion resistance in a 5% NaCl solution was assessed, and it depended on the characteristics of the nitrided specimens.


2011 ◽  
Vol 312-315 ◽  
pp. 994-999 ◽  
Author(s):  
Riza Karadas ◽  
Ozgur Celik ◽  
Huseyin Cimenoglu

Nitriding is as an effective technique applied for many years to improve the surface hardness and wear resistance of low carbon and tool steels [1]. In the case of stainless steels, increase of surface hardness and wear resistance accompany by a drop in corrosion resistance due to the precipitation of CrN. In this respect, many attempts have been made to modify the surfaces of austenitic stainless steels to increase their surface hardness and wear resistance without scarifying the corrosion resistance [2-6]. It is finally concluded that, nitriding at temperatures lower than conventional nitriding process (which is generally about 550°C) has potentiality to produce a nitrogen expanded austenite (also known as S-phase), on the surface without formation of CrN. Due to the superb properties of the S-phase, the low temperature nitrided austenitic stainless steels exhibit very high surface hardness, a good wear resistance, and more importantly, an excellent corrosion resistance. Recently some attempts have been made to apply low temperature nitriding to martensitic stainless steels, which are widely used in the industries of medicine, food, mold and other civil areas [7-9]. In these works, where nitriding has been conducted by plasma processes, superior surface hardness, along with excellent wear and corrosion resistances have been reported for AISI 410 and AISI 420 grade martensitic stainless steels. This work focuses on low temperature gas nitriding of AISI 420 grade martensitic stainless steel in a fluidized bed reactor. In this respect the microstructures, phase compositions, hardness, wear and corrosion behaviours of the original and nitrided martensitic stainless steels have been compared.


2008 ◽  
Vol 373-374 ◽  
pp. 260-263 ◽  
Author(s):  
Guang Yao Xiong ◽  
Bo Lin He ◽  
Rui Zou

The wear-resistance, corrosion resistance, hardness can be greatly increased by using low temperature QPQ complex salt-bath treatment. And it is a new strengthening method without distortion in the treating process. The surface of 4Cr14Ni14W2Mo steel was treated using this method. The microstructure and depth of the treated surface for the steel were analyzed using SEM. The sliding wear resistance was tested on the M-2000 tester and the micro-hardness was tested using 401MVA microscopy hardness tester. The corrosion resistance was tested in the 5%NaCl water by using spraying method. The experimental results indicate that a certain depth of white layer and diffusion layer of the steel can be obtained by using low temperature QPQ complex salt-bath treatment. The nitriding compound layer with high hardness, superior wear resistance and stable microstructure, can also be obtained on the surface of the parts. The highest hardness in the surface is HV0.11012. The surface hardness is 2.8 times higher than that of inner part. The depth of white layer is from 10 to 12μm. The experimental results and applied results show that the low temperature QPQ complex salt-bath treatment has many advantages, such as fast nitriding speed, uniform heating, short process time, low treating temperature, small distortion, high production rate, low cost, stable nitriding quality no pollution and so on.


2011 ◽  
Vol 228-229 ◽  
pp. 114-118 ◽  
Author(s):  
Shao Mei Zheng ◽  
Cheng Zhao

Plasma carburizing of AISI 316L austenitic stainless steel was carried out at low temperature to improve the surface hardness without degradation of its corrosion resistance. And the post-treatment, namely electrochemical surface brightening process was carried out to clear away a layer of thin black film on the plasma carburized samples and improve the surface quality of the hardened stainless steel. The surface appearance, roughness, microstructures, microhardness and corrosion resistance of the samples before and after brightening were analyzed and compared. Experimental results of plasma carburizing at low temperature showed that high-quality hardened layers can be produced at the appropriate process parameters.The electrochemical brightening process can be used as a post-treatment to restore the original color and further improve the corrosion resisitance of the plasma carburized stainless steel.


2019 ◽  
Vol 287 ◽  
pp. 06004
Author(s):  
Desislava Mincheva ◽  
Plamen Petrov

The article presents experimental results on the application of thermal oxidation or low temperature gas nitrocarburizing (LTGNC) of Ecosint powders sintered under industrial conditions. Surface hardness HRB and microhardness (HV0.1) were studied. A structural analysis was carried out and the corrosion resistance of the alloys was investigated. Conclusions were made on chemical heat treatment performed on structure and mechanical properties of the investigated alloys.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 366
Author(s):  
Kenzo Sumiya ◽  
Shinkichi Tokuyama ◽  
Akio Nishimoto ◽  
Junichi Fukui ◽  
Atsushi Nishiyama

Low-temperature active-screen plasma nitriding (ASPN) was applied in this study to improve the bending rigidity and corrosion resistance of a small-diameter thin pipe composed of austenitic stainless steel (SUS 304). The inner and outer diameters of the pipe were ϕ0.3 and ϕ0.4 mm, respectively, and the pipe length was 50 mm. The jig temperature was measured using a thermocouple and was adopted as the nitriding temperature because measuring the temperature of a small-diameter pipe is difficult. The nitriding temperature was varied from 578 to 638 K to investigate the effect of temperature on the nitriding layer and mechanical property. The nitriding layer thickness increased with an increase in nitriding temperature, reaching 15 μm at 638 K. The existence of expanded austenite (S phase) in this nitriding layer was revealed using the X-ray diffraction pattern. Moreover, the surface hardness increased with the nitriding temperature and took a maximum value of 1100 HV above 598 K. The bending load increased with an increase in the nitriding temperature in relation to the thicker nitriding layer and increased surface hardness. The nitrided samples did not corrode near the center, and corrosion was noted only near the tip at high nitriding temperatures of 618 and 638 K in a salt spray test. These results indicated that the bending rigidity of the small-diameter thin pipe composed of austenitic stainless steel was successfully improved using low-temperature ASPN while ensuring corrosion resistance.


2011 ◽  
Vol 214 ◽  
pp. 564-568 ◽  
Author(s):  
Shao Mei Zheng ◽  
Cheng Zhao

Plasma carburizing of AISI 316L austenitic stainless steel was carried out at low temperature to improve the surface hardness without degradation of its corrosion resistance. The microstructure, surface hardness, phase composition and corrosion property of the hardened layer were analyzed. The experimental results show that high-quality hardened layers can be produced at the carburizing temperatures between 673 K and 773 K, which have not only high surface hardness and wear resistance, but also good corrosion resistance. All of the hardened layers display a precipitation-free structure or Sc phase. The chromium carbides began to precipitate in the hardened layer as soon as the carburizing temperature is higher than 823 K. The precipitation of chromium carbides will lead to deterioration in corrosion resistance of the hardened stainless steel.


2014 ◽  
Vol 881-883 ◽  
pp. 1263-1267 ◽  
Author(s):  
Shuo Zhao ◽  
Liang Wang ◽  
Jiu Jun Xu ◽  
Y. Shan

The duplex stainless steel has better pitting corrosion resistance but lacks of hardness and wear resistance. Therefore, the low temperature nitriding treatment can be used to increase its hardness and wear resistance or to gain more perfect corrosion resistance. The plasma nitriding of SS2205 stainless steel was carried out at temperatures from 693k to 753k for 4 hours at anodic potential. The nitrided samples were analyzed by optical microscopy, X-ray diffraction, SEM-EDX analysis, microhardness testing, wear and corrosion evaluation. The XRD analysis of all treated samples showed that the nitrogen-expanded austenite phase was formed. Both α and γ phase of the substrate were transformed into γNduring plasma nitriding. Observing the nitrided layers formed on α and γ phase, the ones situated in the austenite were thinner than the ones in the ferrite. This phenomenon was more evident at low temperature, which confirmed that the nitrogen has a higher diffusion rate in the ferrite during plasma nitriding treatment. The surface hardness of nitrided layer was increased with the nitriding temperature. The highest hardness value obtained in this experiment was about 1300 HV0.05which was 4 times as the original sample (380 HV0.05). Furthermore, through the wear and corrosion property tests, it was shown that anodic plasma nitriding improved the wear resistance and corrosion resistance of the duplex stainless steel.


2019 ◽  
Author(s):  
Ulli Oberste-Lehn ◽  
Andreas Karl ◽  
Chad Beamer

Abstract The main goal of low temperature surface hardening of austenitic stainless steels is a significant increase of surface hardness while at the same time maintaining the superior corrosion resistance of these alloys. The treatment temperature has to be low enough to achieve a precipitation free diffusion zone, yet high enough to allow sufficient diffusion depths needed for technical applications. The results are often influenced by the machining of parts prior to the surface treatment. Best results are usually achieved on solution annealed and (electro-)polished surfaces, but customer needs for certain manufacturing routes, strength considerations and overall production costs often do not allow for such additional processes. This paper shall give a basic overview on machinability of austenitic stainless steels and how different machining operations like turning, cold forming, grinding and additive manufacturing influence the result of low temperature surface hardening. Possible machining process optimizations for the different machining operations are presented in order to increase diffusion depth, surface hardness, reproducibility and corrosion resistance without altering the hardening process parameters.


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