Electroplating of Zn-Ni Alloy Coating on Mild Steel and Its Electrochemical Studies

Author(s):  
Ramesh S. Bhat ◽  
Shivaprasad M. Shetty ◽  
NV Anil Kumar
2019 ◽  
Vol 31 (4) ◽  
pp. 891-895
Author(s):  
Dinesh Kumar Chelike ◽  
K. Juliet Gnana Sundari

Considering the good corrosion resistance of Zn-Ni alloy, it is selected in the present study to be the protective coating on mild steel and it is considered as a strong candidate for the replacement of environmentally hazardous cadmium. Zn-Ni alloy coating is applied by electrodeposition at optimum temperature, current density and time. The bath solution used is consisting of EDTA as complexing agent. The electrodeposition is also carried out with tartaric acid and benzaldehyde additives to have good corrosion resistance and brightness. The electrodeposits obtained with and without additives are examined for nature and alloy composition. The corrosion behaviour of the electrodeposits is studied by Tafel polarization and electrochemical impedance spectroscopy.


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 640 ◽  
Author(s):  
Abdelkarim Chaouiki ◽  
Maryam Chafiq ◽  
Hassane Lgaz ◽  
Mustafa R. Al-Hadeethi ◽  
Ismat H. Ali ◽  
...  

In the present study, the inhibition performance of two synthesized hydrazone derivatives (HDZs), namely, (E)-N′-(2,4-dimethoxybenzylidene)-2-(6-methoxynaphthalen-2-yl) propanehydrazide (HYD-1) and N′-cyclohexylidene-2-(6-methoxynaphthalen-2-yl) propanehydrazide (HYD-2) on mild steel (MS) in 1.0 M HCl was investigated using weight loss measurements, electrochemical techniques, and scanning electron microscope (SEM) coupled with energy-dispersive X-ray spectroscopy (EDX). The experimental data suggested that the hydrazone derivatives exhibited a high inhibition performance, which increases with increasing their concentrations. HYD-1 and HYD-2 presented maximum inhibition efficiencies of 96% and 84%, respectively, at an optimal concentration of 5 × 10–3 M. The principal observations that resulted from electrochemical studies are that HYDs affected both anodic and cathodic reactions (mixed inhibitors). Their adsorption, which is a combination of chemisorption and physisorption, obeyed the Langmuir isotherm model. Furthermore, the temperature effect was carried out at various temperatures ranging from 303 to 333 K to verify the corrosion inhibition performance of HYD-1 at higher temperatures. Moreover, SEM-EDX analysis confirmed that HYDs can ensure remarkable prevention against corrosion through the adsorption onto the metal surface.


2018 ◽  
Vol 9 (1) ◽  
pp. 9-16 ◽  
Author(s):  
Ramesh Bhat ◽  
Ampar Chitharanjan Hegde

Chloride bath containing ZnCl2 ∙7H2O, FeCl2 ∙H2O and a combination of sulphamic acid and citric acid (SA+CA) were optimized for electrodeposition of bright Zn-Fe alloy coating on the mild steel. Bath constituents and operating parameters were optimized by the Hull cell method for highest performance of the coating against corrosion. The effect of current density and temperature on deposit characteristics such as corrosion resistance, hardness, thickness, cathode current efficiency and glossiness, were studied. Potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) methods were used to assess corrosion behaviour. Surface morphology of coatings was examined using scanning electron microscopy (SEM). The Zn-Fe alloy with intense peaks corresponding to Zn (100) and Zn (101) phases, evidenced by X-ray diffraction (XRD) study, showed the highest corrosion resistance. A new and economical chloride bath for electrodeposition of bright Zn-Fe alloy coating on mild steel was proposed and discussed.


2011 ◽  
Vol 239-242 ◽  
pp. 773-776
Author(s):  
Li Yang ◽  
Gang Li

In order to improve the wear resistance of mild steel products, the Fe-based alloy layer was melted on the surface of mild steel by high-frequency induction cladding. Using scanning electron microscopy, energy dispersive spectroscopy and x-ray diffraction observation of microstructure of the alloy coating, wear resistance of the coating was evaluated. The results showed that: between the coating and the substrate is metallurgical bonded; The microstructure of coating layer was compact actinomorphous structure with plentiful nubby and strip eutectics; Actinomorphous structure was mixed structure of martensite and γ alloy solid solution covered with a large number floriform and dendrite eutectic; The coating has high hardness and good wear resistance.


2018 ◽  
Vol 9 ◽  
pp. 978-981 ◽  
Author(s):  
Ahmed A. Al-Amiery ◽  
Mohammed H. Othman Ahmed ◽  
Thamer Adnan Abdullah ◽  
Tayser Sumer Gaaz ◽  
Abdul Amir H. Kadhum

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