Experimental investigation of effect of printing parameters on impact strength of the bio-inspired 3D printed specimen

The article presents the study of the application of 3D printing technology for rapid tooling in sheet metal forming for custom or small–lot manufacturing. The main issue of the usage of 3D printing technology for die tooling was discovered. It is proposed to use the method of mathematical modelling to investigate how the printing parameters affect the compressive strength of FDM 3D–printed parts. Using expert research methods, the printing parameters most strongly affecting the strength of products were identified for further experiments. A method for testing the strength of 3D–printed materials has been developed and tested.

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Mechanical Properties of 3D-Printed Wood-Plastic Composites

Key Engineering Materials ◽

10.4028/www.scientific.net/kem.777.499 ◽

2018 ◽

Vol 777 ◽

pp. 499-507 ◽

Cited By ~ 4

Author(s):

Ossi Martikka ◽

Timo Kärki ◽

Qing Ling Wu

Keyword(s):

Mechanical Properties ◽

Composite Materials ◽

3D Printing ◽

Impact Strength ◽

Polylactic Acid ◽

Wood Plastic Composite ◽

Wood Plastic Composites ◽

Plastic Composite ◽

Plastic Composites ◽

3D Printed

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.

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Strength Comparison of FDM 3D Printed PLA Made by Different Manufacturers

TEM Journal ◽

10.18421/tem93-18 ◽

2020 ◽

pp. 966-970

Author(s):

Damir Hodžić ◽

Adi Pandžić ◽

Ismar Hajro ◽

Petar Tasić

Keyword(s):

Experimental Study ◽

Additive Manufacturing ◽

Fused Deposition Modelling ◽

Fused Deposition ◽

Manufacturing Technique ◽

Plastic Materials ◽

Wide Range ◽

3D Printed ◽

The Difference ◽

Printing Parameters

Widely used additive manufacturing technique for plastic materials is Fused Deposition Modelling (FDM). The FDM technology has gained interest in industry for a wide range of applications, especially today when large number of different materials on the market are available. There are many different manufacturers for the same FDM material where the difference in price goes up to 50%. This experimental study investigates possible difference in strength of the 3D printed PLA material of five different manufacturers. All specimens are 3D printed on Ultimaker S5 printer with the same printing parameters, and they are all the same colour.

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Sustainable 3D Printed Composites from Recycled Ocean Plastics and Pyrolyzed Soy-Hulls: Optimization of Printing Parameters, Performance Studies and Prototypes Development

Composites Part C: Open Access ◽

10.1016/j.jcomc.2021.100197 ◽

2021 ◽

pp. 100197

Author(s):

Benjamin Maldonado-García ◽

Akhilesh K. Pal ◽

Manjusri Misra ◽

Stefano Gregori ◽

Amar K. Mohanty

Keyword(s):

Performance Studies ◽

Soy Hulls ◽

3D Printed ◽

Printing Parameters

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Process Parameter Optimization in Fused Deposition Modeling (FDM) Using Response Surface Methodology (RSM)

10.21203/rs.3.rs-122421/v1 ◽

2020 ◽

Author(s):

Muhammad Salman Mustafa ◽

Muhammad Qasim Zafar ◽

Muhammad Arslan Muneer ◽

Muhammad Arif ◽

Farrukh Arsalan Siddiqui ◽

...

Keyword(s):

Mechanical Properties ◽

Response Surface Methodology ◽

Impact Strength ◽

Response Surface ◽

Layer Thickness ◽

Fused Deposition Modeling ◽

Experimental Results ◽

Fused Deposition ◽

Deposition Modeling ◽

Printing Parameters

Abstract Fused Deposition Modeling (FDM) is a widely adopted additive manufacturing process to produce complex 3D structures and it is typically used in the fabrication of biodegradable materials e.g. PLA/PHA for biomedical applications. However, FDM as a fabrication process for such material needs to be optimized to enhance mechanical properties. In this study, dogbone and notched samples are printed with the FDM process to determine optimum values of printing parameters for superior mechanical properties. The effect of layer thickness, infill density, and print bed temperature on mechanical properties is investigated by applying response surface methodology (RSM). Optimum printing parameters are identified for tensile and impact strength and an empirical relation has been formulated with response surface methodology (RSM). Furthermore, the analysis of variance (ANOVA) was performed on the experimental results to determine the influence of the process parameters and their interactions. ANOVA results demonstrate that 44.7% infill density, 0.44 mm layer thickness, and 20C° printing temperatures are the optimum values of printing parameters owing to improved tensile and impact strength respectively. The experimental results were found in strong agreement with the predicted theoretical results.

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