Numerical study on die design parameters of self-pierce riveting process based on orthogonal test

2014 ◽  
Vol 19 (3) ◽  
pp. 308-312 ◽  
Author(s):  
Shan-ling Han ◽  
Zhi-yong Li ◽  
Yuan Gao ◽  
Qing-liang Zeng
2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Ren Yongsheng ◽  
Zhang Xingqi ◽  
Liu Yanghang ◽  
Chen Xiulong

The dynamical analysis of a rotating thin-walled composite shaft with internal damping is carried out analytically. The equations of motion are derived using the thin-walled composite beam theory and the principle of virtual work. The internal damping of shafts is introduced by adopting the multiscale damping analysis method. Galerkin’s method is used to discretize and solve the governing equations. Numerical study shows the effect of design parameters on the natural frequencies, critical rotating speeds, and instability thresholds of shafts.


Vehicles ◽  
2022 ◽  
Vol 4 (1) ◽  
pp. 30-41
Author(s):  
Bruce W. Jo

High-speed capsular vehicles are firstly suggested as an idea by Elon Musk of Tesla Company. Unlike conventional high-speed trains, capsular vehicles are individual vessels carrying passengers and freight with the expected maximum speed of near 1200 [km/h] in a near-vacuum tunnel. More individual vehicle speed, dispatch, and position control in the operational aspect are expected over connected trains. This numerical study and investigation evaluate and analyze inter-distance control and their characteristics for high-speed capsular vehicles and their operational aspects. Among many aspects of operation, the inter-distance of multiple vehicles is critical toward passenger/freight flow rate and infrastructural investment. In this paper, the system’s equation, equation of the motion, and various characteristics of the system are introduced, and in particular control design parameters for inter-distance control and actuation are numerically shown. As a conclusion, (1) Inter-distance between vehicles is a function of error rate and second car start time, the magnitude range is determined by second car start time, (2) Inter-distance fluctuation rate is a function of error rate and second car start time, however; it can be minimized by choosing the correct second car start time, and (3) If the second car start time is chosen an integer number of push-down cycle time at specific velocity error rate, the inter-distance fluctuation can be zero.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Amir Moslemi ◽  
Mahmood Shafiee

PurposeIn a multistage process, the final quality in the last stage not only depends on the quality of the task performed in that stage but is also dependent on the quality of the products and services in intermediate stages as well as the design parameters in each stage. One of the most efficient statistical approaches used to model the multistage problems is the response surface method (RSM). However, it is necessary to optimize each response in all stages so to achieve the best solution for the whole problem. Robust optimization can produce very accurate solutions in this case.Design/methodology/approachIn order to model a multistage problem, the RSM is often used by the researchers. A classical approach to estimate response surfaces is the ordinary least squares (OLS) method. However, this method is very sensitive to outliers. To overcome this drawback, some robust estimation methods have been presented in the literature. In optimization phase, the global criterion (GC) method is used to optimize the response surfaces estimated by the robust approach in a multistage problem.FindingsThe results of a numerical study show that our proposed robust optimization approach, considering both the sum of square error (SSE) index in model estimation and also GC index in optimization phase, will perform better than the classical full information maximum likelihood (FIML) estimation method.Originality/valueTo the best of the authors’ knowledge, there are few papers focusing on quality-oriented designs in the multistage problem by means of RSM. Development of robust approaches for the response surface estimation and also optimization of the estimated response surfaces are the main novelties in this study. The proposed approach will produce more robust and accurate solutions for multistage problems rather than classical approaches.


2015 ◽  
Vol 1092-1093 ◽  
pp. 200-206
Author(s):  
De Fan Qing ◽  
Mao Kui Zhu ◽  
Yang Cheng Luo ◽  
Ya Long Zhang ◽  
Ai Rui Chen ◽  
...  

The tar decomposition of low-pressure ejection type burner was researched. The burner used software to simulate and analyse impact of the nozzle diameter d, the gas flow rate V and the distance of the nozzle to the wall L on tar cracking. The orthogonal test were used for design parameters d, V and L, the optimization values of these three parameters were carried out, and experimental method was used for test the numerical simulation results. Numerical simulation and experimental results showed that the greatest impact on tar cracking is the nozzle diameter d, the minor effect is the distance of the nozzle to the wall L and the weakest effect is the gas flow rate V, and when the nozzle diameter d=4 mm, the distance L=18 mm and the gas flow rate V=0.10 m3/h, the tar cracking is the most efficiency.


Author(s):  
Gwan Hoon Kim ◽  
Hyun Joon Shin ◽  
Jeonghwa Seo ◽  
Shin Hyung Rhee

In this study, numerical computation was carried out for evaluating the effects of the design parameter variations on the added resistance of Aframax tanker in head seas. The design of experiments (DOE) was used to efficiently conduct the numerical simulations with the hull form variations and save computational resources. A computational fluid dynamics (CFD) code based on the continuity and Reynolds averaged Navier-Stokes (RANS) equation was used for the numerical simulation. The simulation was performed in a short wave condition where the wave length was half of the ship length, which is expected to be most frequent in the vessel operation. Five design parameters of fore-body hull form were selected for the variations: design waterline length (DWL), bulbous bow height (BBH), bulbous bow volume (BBV), bow flare angle (BFA) and bow entrance angle (BEA). Each parameter had two levels in the variations, thus total 32 cases were designed initially. The results of the numerical simulations were analyzed statistically to determine the main effects and correlations in the five design parameters variations. Among them, the most significant parameter that influences on the added resistance in waves was DWL, followed by BBV and BEA. The other parameters had little effects on the added resistance in waves. By the computations, it was revealed that Extending DWL and decreasing BEA promoted the reflection of waves more toward the side than forward. In addition, there existed two-way interactions for the following two-factor combinations: DWL-BFA, DWL-BEA, DWL-BBV, BBH-BBV.


Author(s):  
Tarek ElGammal ◽  
Yi-Hsin Yen ◽  
Ryoichi S. Amano ◽  
Joseph Millevolte ◽  
Randal J. Mueller ◽  
...  

In this context, a numerical study was conducted to predict the performance of a small axial Kaplan hydro-turbine of 30 cm diameter that can be manufactured and installed vertically on a low head water level of less than 3 m. As a CFD simulation scheme, Large Eddy Simulation was selected to solve for the variables of turbulent flow due to its high fidelity performance for capturing time-variable turbulence wakes and eddies. Turbine intake tube dimensioning was primarily studied as an affecting element to maximize energy extraction with the set of initial design parameters. The intake tube was tested at six angles (3, 6, 9, 12, 15, 18 degrees) and four lengths (50, 60, 75, 90 cm). The simulations were performed on a pre-determined water height, one diffuser design, and one set of stator-rotor having a rotational speed of 750 rpm. Maximizing the efficiency of a system with less material cost was the primary goal of the comparative study. After that, bellmouth profile was adopted to find out its influence on the system performance. Outcomes have proven the merit of higher slope per side length in enhancing output power with an average of 2.7 percent by full expansion from minimum to the maximum angle. Moreover, a corresponding marginal efficiency raise was observed by increasing intake slope, while it was found that the system acts poorly with longer intake tubes as both power and efficiency go down. Bellmouth profiles, based on the guidelines of the best straight design, significantly improved system output to reach 81 percent efficiency.


2002 ◽  
Vol 72 (2) ◽  
pp. 467-478 ◽  
Author(s):  
A. Levy ◽  
M. Jelinek ◽  
I. Borde

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