Extracting Ferulic Acid from Corn Fibre Using Mild Alkaline Extraction: A Pilot Scale Study

Author(s):  
Rita Valério ◽  
Mafalda Cadima ◽  
João G. Crespo ◽  
Carla Brazinha
1979 ◽  
Vol 6 (4) ◽  
pp. 485 ◽  
Author(s):  
MG Smart ◽  
TP O'brien

Fractions enriched in the cell walls of wheat and barley scutella were prepared from isolated, ungerminated scutella. The cell-wall fractions were subjected to hot, alkaline extraction under an inert atmosphere. An ether extract was investigated for phenolic compounds by thin-layer chromatography using three solvent systems and by ultraviolet spectroscopy. The major autofluorescent component of the scutella of both wheat and barley is ferulic acid. There is apparently no p-coumaric acid.


TAPPI Journal ◽  
2012 ◽  
Vol 11 (4) ◽  
pp. 37-43 ◽  
Author(s):  
ESA SAUKKONEN ◽  
KATJA LYYTIKÄINEN ◽  
KAJ BACKFOLK

In this pilot scale study, we examined the effects of alkaline extraction time on xylan removal, pulp and paper properties, and the consequences that need to be addressed when scaling up and intensifying the process. Alkaline extraction of bleached birch kraft pulp yields two fractions: pure polymeric xylan and pulp with reduced xylan content. Our results indicate that a similar amount of xylan can be extracted in 5 min as the amount obtained in 60 min. We found, however, that the shorter extraction time is beneficial to maintain the fiber and paper properties at an acceptable level. This pilot trial demonstrated that the washing procedure of the alkali-treated fibers must be selected with care to avoid causing mechanical damage to fibers and to avoid the loss of fines.


2021 ◽  
Vol 13 (9) ◽  
pp. 4682
Author(s):  
Rita Valério ◽  
João G. Crespo ◽  
Claudia F. Galinha ◽  
Carla Brazinha

Corn fibre, a co-product of the starch industry, is rich in compounds with high added value, such as ferulic acid and arabinoxylans, which are released during alkaline extraction. This work aims to optimise an efficient separation method for the recovery of these two compounds from a corn fibre alkaline extract, allowing an efficient valorisation of this co-product. Ultrafiltration was selected as separation method, due to its potential to fractionate these compounds. In order to minimise the loss of membrane permeance, due to mass transfer limitations caused by the high arabinoxylan viscosity, the impact of relevant ultrafiltration operating parameters (membrane molecular weight cut-off, fluid dynamics conditions, transmembrane pressure, and operating temperature) were evaluated. A Nadir UP 150 membrane was found to be an adequate choice, allowing for an efficient separation of ferulic acid from arabinoxylans, with null rejection of ferulic acid, a high estimated rejection of arabinoxylans 98.0% ± 1.7%, and the highest permeance of all tested membranes. A response surface methodology (RSM) was used to infer the effect of ultrafiltration conditions (crossflow velocity, transmembrane pressure and operating temperature) on the rejection of ferulic acid, retention of arabinoxylans (assessed through apparent viscosity of the retentate stream), and permeance. Through mathematical modelling it was possible to determine that the best conditions are the highest operating temperature and initial crossflow velocity tested (66 °C and 1.06 m.s−1, respectively), and the lowest transmembrane pressure tested (0.7 bar).


TAPPI Journal ◽  
2013 ◽  
Vol 12 (10) ◽  
pp. 33-41 ◽  
Author(s):  
BRIAN N. BROGDON

This investigation evaluates how higher reaction temperatures or oxidant reinforcement of caustic extraction affects chlorine dioxide consumption during elemental chlorine-free bleaching of North American hardwood pulps. Bleaching data from the published literature were used to develop statistical response surface models for chlorine dioxide delignification and brightening sequences for a variety of hardwood pulps. The effects of higher (EO) temperature and of peroxide reinforcement were estimated from observations reported in the literature. The addition of peroxide to an (EO) stage roughly displaces 0.6 to 1.2 kg chlorine dioxide per kilogram peroxide used in elemental chlorine-free (ECF) bleach sequences. Increasing the (EO) temperature by Δ20°C (e.g., 70°C to 90°C) lowers the overall chlorine dioxide demand by 0.4 to 1.5 kg. Unlike what is observed for ECF softwood bleaching, the presented findings suggest that hot oxidant-reinforced extraction stages result in somewhat higher bleaching costs when compared to milder alkaline extraction stages for hardwoods. The substitution of an (EOP) in place of (EO) resulted in small changes to the overall bleaching cost. The models employed in this study did not take into account pulp bleaching shrinkage (yield loss), to simplify the calculations.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (8) ◽  
Author(s):  
JANI LEHMONEN ◽  
TIMO RANTANEN ◽  
KARITA KINNUNEN-RAUDASKOSKI

The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensated for successfully through wet pressing.


TAPPI Journal ◽  
2010 ◽  
Vol 9 (9) ◽  
pp. 47-53 ◽  
Author(s):  
BRIAN N. BROGDON

Our previous investigation [1] re-analyzed the data from Basta and co-workers (1992 TAPPI Pulping Conference) to demonstrate how oxidative alkaline extraction can be augmented and how these changes affect chlorine dioxide consumption with elemental chlorine-free (ECF) sequences. The current study manipulates extraction delignification variables to curtail bleaching costs with a conventional U.S. Southern softwood kraft pulp. The economic advantages of ~0.35% to 0.65% H2O2 peroxide reinforcement in a 70°C (EOP)-stage versus 90°C (EO)-stage are predisposed to the brightness targets, to short or long bleach sequences, and to mill energy costs. Minimized bleaching costs are generally realized when a 90°C (EO) is employed in D0(EO)D1 bleaching, whereas a 70°C (EOP) is economically advantageous for D0(EOP)D1E2D2 bleaching. The findings we disclose here help to clarify previous ECF optimization studies of conventional softwood kraft pulps.


TAPPI Journal ◽  
2009 ◽  
Vol 8 (3) ◽  
pp. 14-20 ◽  
Author(s):  
YUAN-SHING PERNG ◽  
EUGENE I-CHEN WANG ◽  
SHIH-TSUNG YU ◽  
AN-YI CHANG

Trends toward closure of white water recirculation loops in papermaking often lead to a need for system modifications. We conducted a pilot-scale study using pulsed electrocoagulation technology to treat the effluent of an old corrugated containerboard (OCC)-based paper mill in order to evaluate its treatment performance. The operating variables were a current density of 0–240 A/m2, a hydraulic retention time (HRT) of 8–16 min, and a coagulant (anionic polyacrylamide) dosage of 0–22 mg/L. Water quality indicators investigated were electrical con-ductivity, suspended solids (SS), chemical oxygen demand (COD), and true color. The results were encouraging. Under the operating conditions without coagulant addition, the highest removals for conductivity, SS, COD, and true color were 39.8%, 85.7%, 70.5%, and 97.1%, respectively (with an HRT of 16 min). The use of a coagulant enhanced the removal of both conductivity and COD. With an optimal dosage of 20 mg/L and a shortened HRT of 10 min, the highest removal achieved for the four water quality indicators were 37.7%, 88.7%, 74.2%, and 91.7%, respectively. The water qualities thus attained should be adequate to allow reuse of a substantial portion of the treated effluent as process water makeup in papermaking.


TAPPI Journal ◽  
2010 ◽  
Vol 9 (6) ◽  
pp. 24-30 ◽  
Author(s):  
NIKLAS BERGLIN ◽  
PER TOMANI ◽  
HASSAN SALMAN ◽  
SOLVIE HERSTAD SVÄRD ◽  
LARS-ERIK ÅMAND

Processes have been developed to produce a solid biofuel with high energy density and low ash content from kraft lignin precipitated from black liquor. Pilot-scale tests of the lignin biofuel were carried out with a 150 kW powder burner and a 12 MW circulating fluidized bed (CFB) boiler. Lignin powder could be fired in a powder burner with good combustion performance after some trimming of the air flows to reduce swirl. Lignin dried to 10% moisture content was easy to feed smoothly and had less bridging tendencies in the feeding system than did wood/bark powder. In the CFB boiler, lignin was easily handled and cofired together with bark. Although the filter cake was broken into smaller pieces and fines, the combustion was not disturbed. When cofiring lignin with bark, the sulfur emission increased compared with bark firing only, but most of the sulfur was captured by calcium in the bark ash. Conventional sulfur capture also occurred with addition of limestone to the bed. The sulfur content in the lignin had a significantly positive effect on reducing the alkali chloride content in the deposits, thus reducing the high temperature corrosion risk.


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