Effect of Filler Metal Mechanical Properties on Fatigue Behaviour Welded Joints

2017 ◽  
Vol 71 (4) ◽  
pp. 977-984
Author(s):  
Abdelkader Alioua ◽  
Benattou Bouchouicha ◽  
Mokhtar Zemri ◽  
Abdellatif IMAD
2012 ◽  
Vol 602-604 ◽  
pp. 2136-2139
Author(s):  
Zhong Ju Hu ◽  
Hao Huang ◽  
Hong Gang Zhou

2519A/7A52 aluminum alloys were welded by using ER4043 and ER2319 welding wires with the method of MIG. The mechanical properties, microstructures as well as fracture of welded joints were studied. The results show that the welding wire of ER2319 is favorable for grain refinement of welding structures, and the strength and elongation of the joint are better than that welded by ER4043 welding wire. While for the use of ER4043, the strength and ductility of joint decline due to the generation of Si-rich brittle phase, and the fracture of weldment is mostly brittle type.


2020 ◽  
Vol 38 (8A) ◽  
pp. 1236-1245
Author(s):  
Muna K. Abbass ◽  
Jihad G. Abd Ul-Qader

This study presents an appropriate filler metal or welding electrode to join aluminum alloy (AA2024-T3) sheet of 3.2 mm thickness with a square butt joint using Gas Tungsten Arc Welding (GTAW) process. This process was carried out at three different welding currents with three various filler metals: ER4047 (12% Si), ER4043 (5% Si), and ER5356 (5% Mg). Experiments were conducted to investigate the microstructure and the mechanical properties. The effect of various filler metals upon the weld joints quality were analyzed via an X-ray radiographic and tensile test. Hardness test, microstructures, SEM, and XRD also conducted to the welded specimens. It was found that the best result was at 100 Ampere with using filler metal (ER5356) which produced the highest strength of 240 MPa in comparison with welded joints with utilizing fillers (ER4043) and (ER4047) having values of 235 MPa and 225 MPa, correspondingly. The hardness results showed that the highest hardness values were at the weld metal for ER4047 and ER4043, then decreased to HAZ and increased in the base metal. While in the case of ER5356, the highest hardness was in HAZ and decreased in the weld metal. The fractography of the fracture surface of the welded joints after the tensile test was analyzed using SEM.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 875
Author(s):  
Hao Tian ◽  
Jianchao He ◽  
Jinbao Hou ◽  
Yanlong Lv

TiB crystal whiskers (TiBw) can be synthesized in situ in Ti alloy matrix through powder metallurgy for the preparation of a new type of ceramic fiber-reinforced Ti matrix composite (TMC) TiBw/Ti-6Al-4V. In the TiBw/Ti-6Al-4V TMC, the reinforced phase/matrix interface is clean and has superior comprehensive mechanical properties, but its machinability is degraded. Hence, the bonding of reliable materials is important. To further optimize the TiBw/Ti-6Al-4V brazing technology and determine the relationship between the microstructure and tensile property of the brazed joint, results demonstrate that the elements of brazing filler metal are under sufficient and uniform diffusion, the microstructure is the typical Widmanstätten structure, and fine granular compounds in β phase are observed. The average tensile strength of the brazing specimen is 998 MPa under room temperature, which is 97.3% of that of the base metal. During the high-temperature (400 °C) tensile process, a fracture occurred at the base metal of the highest tensile test specimen with strength reaching 689 MPa, and the tensile fracture involved a combination of intergranular and transgranular modes at both room temperature and 400 °C. The fracture surface has dimples, secondary cracks are generated by the fracture of TiB whiskers, and large holes form when whole TiB whiskers are removed. The proposed algorithm provides evidence for promoting the application of TiBw/Ti-6Al-4V TMCs in practical production.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4145
Author(s):  
He Xue ◽  
Zheng Wang ◽  
Shuai Wang ◽  
Jinxuan He ◽  
Hongliang Yang

Dissimilar metal welded joints (DMWJs) possess significant localized mechanical heterogeneity. Using finite element software ABAQUS with the User-defined Material (UMAT) subroutine, this study proposed a constitutive equation that may be used to express the heterogeneous mechanical properties of the heat-affected and fusion zones at the interfaces in DMWJs. By eliminating sudden stress changes at the material interfaces, the proposed approach provides a more realistic and accurate characterization of the mechanical heterogeneity in the local regions of DMWJs than existing methods. As such, the proposed approach enables the structural integrity of DMWJs to be analyzed in greater detail.


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