Multiobjective ease-off optimization of high-speed spiral bevel gear for loaded meshing performance

Author(s):  
Yanming Mu ◽  
Xueming He ◽  
Zongde Fang
Author(s):  
Xiangying Hou ◽  
Yuzhe Zhang ◽  
Hong Zhang ◽  
Jian Zhang ◽  
Zhengminqing Li ◽  
...  

The vector form intrinsic finite element (VFIFE) method is springing up as a new numerical method in strong non-linear structural analysis for its good convergence, but has been constricted in static or transient analysis. To overwhelm its disadvantages, a new damping model was proposed: the value of damping force is proportional to relative velocity instead of absolute velocity, which could avoid inaccuracy in high-speed dynamic analysis. The accuracy and efficiency of the proposed method proved under low speed; dynamic characteristics and vibration rules have been verified under high speed. Simulation results showed that the modified VFIFE method could obtain numerical solutions with good efficiency and accuracy. Based on this modified method, high-speed vibration rules of spiral bevel gear pair under different loads have been concluded. The proposed method also provides a new way to solve high-speed rotor system dynamic problems.


2018 ◽  
Vol 10 (7) ◽  
pp. 168781401879065 ◽  
Author(s):  
Shuai Mo ◽  
Shengping Zhu ◽  
Guoguang Jin ◽  
Jiabei Gong ◽  
Zhanyong Feng ◽  
...  

High-speed heavy-load spiral bevel gears put forward high requirement for flexural strength; shot peening is a technique that greatly improves the bending fatigue strength of gears. During shot peening, a large number of fine pellets bombard the surface of the metal target material at very high speeds and let the target material undergo plastic deformation, at the same time strengthening layer is produced. Spiral bevel gear as the object of being bombarded inevitably brought the tooth surface micro-morphology changes. In this article, we aim to reveal the effect of microtopography of tooth shot peening on gear lubrication in spiral bevel gear, try to establish a reasonable description of the microscopic morphology for tooth surface by shot peening, to reveal the lubrication characteristics of spiral bevel gears after shot peening treatment based on the lubrication theory, and do comparative research on the surface lubrication characteristics of a variety of microstructures.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Shuai Mo ◽  
Ting Zhang ◽  
Guoguang Jin ◽  
Shengping Zhu ◽  
Jiabei Gong ◽  
...  

High speed and heavy load put forward demanding requirements for the bending strength of spiral bevel gear. Shot peening, as a technological method, can greatly improve the bending strength of gear. During shot peening, a large number of subtle projectiles bombard the tooth surface of spiral bevel gear at an extremely high speed, which makes the latter produce plastic deformation and strengthened layer. Serving as the bombarded target, spiral bevel gear inevitably leads to the change of tooth surfaces microstructure. This paper aims at revealing the coupling law between microstructure and lubrication characteristics and establishing a reasonable model that can describe the tooth surface microstructure of shot peened spiral bevel gear. Besides, this paper brings insight into the lubrication characteristics of shot peened spiral bevel gears. Based on the elastohydrodynamic lubrication (EHL) theory, a comparative research on tooth surface lubrication characteristics has been conducted by various microscopic morphologies in this study.


2014 ◽  
Vol 490-491 ◽  
pp. 1126-1133
Author(s):  
Chen Tao ◽  
Zhe Ming Chen ◽  
Ze Hao Huang ◽  
Chen Long

The overview and analysis of the structure of spiral bevel gear transmission system was presented . The characteristics of transmission and torque of the system were analysis and calculated . Based on high-speed trains operating conditions. The issue that tooth contact of the positive invertion of spiral bevel gear was analysis. The consistency of the positive invertion was desirable. The error curve of the transmission was downward consistently and the curves which were adjacent intersect. The less of the vibration of bridge contacts won`t be happened.


Author(s):  
X Zhu ◽  
Y Dai ◽  
F Ma ◽  
B Ouyang

In aeroengine industry, the oil jet layout significantly influences lubrication of high-speed and heavy-load transmission gears, as there is only extremely limited meshing clearance for the oil stream jetting into and an inevitable blocking effect of rotating gears. A novel mathematical model for calculating the exact impingement depth of the lubrication oil jet on the spiral bevel gear surface has been established, and it contains comprehensive and detailed design parameters for the jet nozzle layout and meshing gears. Furthermore, under different jet layout parameters conditions, computational fluid dynamic numerical simulations for oil jet lubrication of an aeronautical spiral bevel gear pair were conducted and, then, the simulation results are compared with the impingement depths based on the mathematical model. The simulation results reveal that the oil volume fraction and oil pressure on the meshing area increase with the impingement depth, validating the effectiveness and reliability of the method using the impingement depth mathematical model for evaluating oil jet lubrication. Optimized oil jet layout parameters including the jet nozzle position, jet elevation angle, and jet azimuth angle have been determined and recommended, and they provide valuable theoretical design methods and technical guidance for oil jet lubrication optimization for various practical high-speed and heavy-load spiral bevel gears.


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