State-of-the-art survey on digital twin implementations

Author(s):  
Y. K. Liu ◽  
S. K. Ong ◽  
A. Y. C. Nee
2021 ◽  
Author(s):  
Amir R. Nejad ◽  
Etienne Purcell ◽  
Mostafa Valavi ◽  
Roman Hudak ◽  
Benjamin Lehmann ◽  
...  

Abstract This paper describes the current implementations and development trends of condition monitoring as it pertains to ship propulsion systems. In terms of total incidents in the shipping industry in the last five years, failures relating to the propulsion system represent the majority. Condition monitoring offers effective early detection of failure which translates to increased reliability and decreased maintenance costs. Current industrial practices are often limited to performance monitoring rather than condition monitoring. Special focus is afforded to how condition monitoring is implemented on board ships, which regulatory codes are relevant and the summary of state-of-the-art research in marine machinery. Moreover, operation and monitoring in extreme environmental conditions, such as the Arctic and Antarctic with ice impact on the propulsion has been discussed. The new developments, in particular, digital twin approaches in health and condition monitoring have been highlighted, considering its pros and cons and potential challenges.


Author(s):  
Geir-Arne Moslått ◽  
Damiano Padovani ◽  
Michael Hansen

Abstract This paper presents a state-of-the-art digital twin of a hydraulic actuated winch that is used for heave compensation in offshore applications. The digital twin is used as part of a larger simulation model that involves all necessary components to perform lift planning and, subsequently, determine the corresponding weather window. The winch simulation model is described and verified by means of full-scale measurements. In addition, a set of acceptance criteria are presented that should be used whenever verifying digital twins of heave compensating winches that are to be used for lift planning.


Author(s):  
Severin Sadjina ◽  
Stian Skjong ◽  
Armin Pobitzer ◽  
Lars T. Kyllingstad ◽  
Roy-Jostein Fiskerstrand ◽  
...  

Abstract Here, we present the R&D project Real-Time Digital Twin for Boosting Performance of Seismic Operations, which aims at increasing the overall operational efficiency of seismic vessels through digitisation and automation. The cornerstone in this project is the development of a real-time digital twin (RTDT) — a sophisticated mathematical model and state estimator of all the in-sea seismic equipment, augmented with real-time measurements from the actual equipment. This provides users and systems on-board the vessel with a live digital representation of the state of the equipment during operations. By combining the RTDT with state-of-the-art methods in machine learning and control theory, the project will develop new advisory and automation systems that improve the efficiency of seismic survey operations, reduce the risk of equipment damage, improve health monitoring and fault detection systems, and improve the quality of the seismic data. This will lead to less unproductive time, reduced costs, reduced fuel consumption and reduced emissions for a given operational scope. The main focus in this paper is the presentation of today’s challenges in offshore seismic surveys, and how state-of-the-art technology can be adopted to improve various operations. We discuss how simulation technology, machine learning and live sensor measurements can be integrated in on-board decision support and automation systems, and highlight the importance of such systems for designing the complex, autonomous offshore vessels of the future. Finally, we present some early results from the project in the form of two brief case studies.


2019 ◽  
Vol 15 (4) ◽  
pp. 2405-2415 ◽  
Author(s):  
Fei Tao ◽  
He Zhang ◽  
Ang Liu ◽  
A. Y. C. Nee

Author(s):  
D. J. Wagg ◽  
K. Worden ◽  
R. J. Barthorpe ◽  
P. Gardner

Abstract This paper presents a review of the state of the art for digital twins in the application domain of engineering dynamics. The focus on applications in dynamics is because: (i) they offer some of the most challenging aspects of creating an effective digital twin, and (ii) they are relevant to important industrial applications such as energy generation and transport systems. The history of the digital twin is discussed first, along with a review of the associated literature; the process of synthesizing a digital twin is then considered, including definition of the aims and objectives of the digital twin. An example of the asset management phase for a wind turbine is included in order to demonstrate how the synthesis process might be applied in practice. In order to illustrate modeling issues arising in the construction of a digital twin, a detailed case study is presented, based on a physical twin, which is a small-scale three-story structure. This case study shows the progression toward a digital twin highlighting key processes including system identification, data-augmented modeling, and verification and validation. Finally, a discussion of some open research problems and technological challenges is given, including workflow, joints, uncertainty management, and the quantification of trust. In a companion paper, as part of this special issue, a mathematical framework for digital twin applications is developed, and together the authors believe this represents a firm framework for developing digital twin applications in the area of engineering dynamics.


2021 ◽  
Vol 11 (6) ◽  
pp. 2767
Author(s):  
Giulio Paolo Agnusdei ◽  
Valerio Elia ◽  
Maria Grazia Gnoni

In the Industry 4.0 era, digital tools applied to production and manufacturing activities represent a challenge for companies. Digital Twin (DT) technology is based on the integration of different “traditional” tools, such as simulation modeling and sensors, and is aimed at increasing process performance. In DTs, simulation modeling allows for the building of a digital copy of real processes, which is dynamically updated through data derived from smart objects based on sensor technologies. The use of DT within manufacturing activities is constantly increasing, as DTs are being applied in different areas, from the design phase to the operational ones. This study aims to analyze existing fields of applications of DTs for supporting safety management processes in order to evaluate the current state of the art. A bibliometric review was carried out through VOSviewer to evaluate studies and applications of DTs in the engineering and computer science areas and to identify research clusters and future trends. Next, a bibliometric and systematic review was carried out to deepen the relation between the DT approach and safety issues. The findings highlight that in recent years, DT applications have been tested and developed to support operators during normal and emergency conditions and to enhance their abilities to control safety levels.


Author(s):  
Weifei Hu ◽  
Tongzhou Zhang ◽  
Xiaoyu Deng ◽  
Zhenyu Liu ◽  
Jianrong Tan

Digital twin (DT) is an emerging technology that enables sophisticated interaction between physical objects and their virtual replicas. Although DT has recently gained significant attraction in both industry and academia, there is no systematic understanding of DT from its development history to its different concepts and applications in disparate disciplines. The majority of DT literature focuses on the conceptual development of DT frameworks for a specific implementation area. Hence, this paper provides a state-of-the-art review of DT history, different definitions and models, and six types of key enabling technologies. The review also provides a comprehensive survey of DT applications from two perspectives: (1) applications in four product-lifecycle phases, i.e. product design, manufacturing, operation and maintenance, and recycling and (2) applications in four categorized engineering fields, including aerospace engineering, tunneling and underground engineering, wind engineering and Internet of things (IoT) applications. DT frameworks, characteristic components, key technologies and specific applications are extracted for each DT category in this paper. A comprehensive survey of the DT references reveals the following findings: (1) The majority of existing DT models only involve one-way data transfer from physical entities to virtual models and (2) There is a lack of consideration of the environmental coupling, which results in the inaccurate representation of the virtual components in existing DT models. Thus, this paper highlights the role of environmental factor in DT enabling technologies and in categorized engineering applications. In addition, the review discusses the key challenges and provides future work for constructing DTs of complex engineering systems.


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