scholarly journals Silicon carbide nanocomposites reinforced with disordered graphitic carbon formed in situ through oxidation of Ti3C2 MXene during sintering

2021 ◽  
Vol 21 (3) ◽  
Author(s):  
M. Petrus ◽  
J. Woźniak ◽  
T. Cygan ◽  
A. Lachowski ◽  
A. Rozmysłowska-Wojciechowska ◽  
...  

AbstractThis article describes the manufacturing of silicon carbide composites with the addition of quasi-two-dimensional titanium carbide Ti3C2, known as MXene. The composites were obtained by the powder metallurgy technique, consolidated with the use of the Spark Plasma Sintering method at 1900 °C and dwelled for 30 min. The influence of the Ti3C2 MXene addition on the microstructure and mechanical properties of the composites was investigated. The structure of the MXene phase after the sintering process was also analyzed. The results showed a significant increase (almost 50%) of fracture toughness for composites with the addition of 0.2 wt% Ti3C2 MXene. In turn, the highest hardness, 23.2 GPa, was noted for the composite with the addition of the 1.5 wt% Ti3C2 MXene phase. This was an increase of over 10% in comparison to the reference sample. The analysis of chemical composition and observations using a transmission electron microscope showed that the Ti3C2 MXene phase oxidizes during sintering, resulting in the formation of crystalline, highly defected, disordered graphite structures. The presence of these structures in the microstructure, similarly to graphene, significantly affects the hardness and fracture toughness of silicon carbide.

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3558
Author(s):  
Mateusz Petrus ◽  
Jarosław Woźniak ◽  
Tomasz Cygan ◽  
Artur Lachowski ◽  
Dorota Moszczyńska ◽  
...  

This article presents new findings related to the problem of the introduction of MXene phases into the silicon carbide matrix. The addition of MXene phases, as shown by the latest research, can significantly improve the mechanical properties of silicon carbide, including fracture toughness. Low fracture toughness is one of the main disadvantages that significantly limit its use. As a part of the experiment, two series of composites were produced with the addition of 2D-Ti3C2Tx MXene and 2D-Ti3C2Tx surface-modified MXene with the use of the sol-gel method with a mixture of Y2O3/Al2O3 oxides. The composites were obtained with the powder metallurgy technique and sintered with the Spark Plasma Sintering method at 1900 °C. The effect adding MXene phases had on the mechanical properties and microstructure of the produced sinters was investigated. Moreover, the influence of the performed surface modification on changes in the properties of the produced composites was determined. The analysis of the obtained results showed that during sintering, the MXene phases oxidize with the formation of carbon flakes playing the role of reinforcement. The influence of the Y2O3/Al2O3 layer on the structure of carbon flakes and the higher quality of the interface was also demonstrated. This was reflected in the higher mechanical properties of composites with the addition of modified Ti3C2Tx. Composites with 1 wt.% addition of Ti3C2Tx M are characterized with a fracture toughness of 5 MPa × m0.5, which is over 50% higher than in the case of the reference sample and over 15% higher than for the composite with 2.5 wt.% addition of Ti3C2Tx, which showed the highest fracture toughness in this series.


2021 ◽  
Vol 10 (3) ◽  
pp. 578-586
Author(s):  
Lin-Kun Shi ◽  
Xiaobing Zhou ◽  
Jian-Qing Dai ◽  
Ke Chen ◽  
Zhengren Huang ◽  
...  

AbstractA nano-laminated Y3Si2C2 ceramic material was successfully synthesized via an in situ reaction between YH2 and SiC using spark plasma sintering technology. A MAX phase-like ternary layered structure of Y3Si2C2 was observed at the atomic-scale by high resolution transmission electron microscopy. The lattice parameters calculated from both X-ray diffraction and selected area electron diffraction patterns are in good agreement with the reported theoretical results. The nano-laminated fracture of kink boundaries, delamination, and slipping were observed at the tip of the Vickers indents. The elastic modulus and Vickers hardness of Y3Si2C2 ceramics (with 5.5 wt% Y2O3) sintered at 1500 °C were 156 and 6.4 GPa, respectively. The corresponding values of thermal and electrical conductivity were 13.7 W·m-1·K-1 and 6.3×105 S·m-1, respectively.


2000 ◽  
Vol 643 ◽  
Author(s):  
E. Fleury ◽  
J.H. Lee ◽  
S.H. Kim ◽  
G.S. Song ◽  
J.S. Kim ◽  
...  

AbstractSpark plasma sintering method was applied to Al-Cu-Fe and Al-Si-Cu-Fe gas-atomized powders to prepare almost pore-free cylindrical specimens with icosahedral and 1/1 cubic approximant phases, respectively. This investigation has revealed that a high density could be obtained despite the short period and low temperature imposed during spark plasma sintering. In comparison to hot press technique, these conditions are favorable since they limit the formation of secondary phases and avoid exaggerated grain growth. The Vickers microhardness and fracture toughness of these two alloy systems were found to be larger than those obtained from cast and hot pressed samples, which could be attributed to a strong bonding between powder particles and the small-grained microstructure of the bulk SPS quasicrystalline specimens.


2008 ◽  
Vol 403 ◽  
pp. 225-226
Author(s):  
E. Ayas ◽  
A. Kalemtas ◽  
Gürsoy Arslan ◽  
Alpagut Kara ◽  
Ferhat Kara

Si3N4-B4C composites containing fine and coarse B4C particles were produced using Al2O3 and Y2O3 as sintering additives via spark plasma sintering (SPS) technique. Phase assemblages of the produced composites were determined by XRD analysis. Si3N4, B4C and in situ formed SiC, h-BN and Si phases were observed. Even when incorporated in significant amounts, B4C was consumed readily in the Si3N4 based system. Consequently, full densification of these composites was found to be a very difficult task due to the simultaneous in-situ reactions, even in fast sintering process. Electrical resistivity measurements carried out at room temperature indicated that addition of both fine and coarse B4C particles decreased the electrical resistivity by several orders of magnitude due to the formation of electrically conductive in-situ phases, mainly SiC and metallic Si.


2007 ◽  
Vol 546-549 ◽  
pp. 2059-2062
Author(s):  
Lin Ma ◽  
Hong Li Suo ◽  
Ying Wang ◽  
Hong Xia Ma ◽  
Min Liu ◽  
...  

In-situ MgB2/Fe tapes were fabricated by the powder in tube (PIT) technology using Mg and B powders. The tapes were sintered by both an advanced spark plasma sintering (SPS) and a conventional vacuum furnace, respectively. The effects of these two sintering routes on the properties of the MgB2 tapes were investigated by the analysis of XRD, SEM and the magnetic Jc measurements. It was shown that at 10K, 0T, the magnetic Jc value of the tape sintered using SPS machine at 800°C for 15min under 30MPa were close to 106A/cm2, which was higher than that of the tapes annealed at 700°C for 2h under pressureless vacuum condition. It was found that the density and the homogeneity of the MgB2 core were strongly improved using SPS sintering process, which explained why the MgB2 tapes sintered by SPS method have a higher Jc value. Further enhancement of Jc in the tapes is expected for the understanding of the SPS sintering mechanism.


2020 ◽  
Author(s):  
Lin-Kun Shi ◽  
Xiaobing Zhou ◽  
Jian-Qing Dai ◽  
Ke Chen ◽  
Zhengren Huang ◽  
...  

Abstract A new nano-laminated Y3Si2C2 ceramic material, for the first time, was successfully synthesized via in situ reaction between YH2 and SiC by spark plasma sintering. A MAX phase-like ternary layered structure of Y3Si2C2 was observed at the atomic-scale by high resolution transmission electron microscopy. The lattice parameters calculated from both X-ray diffraction and selected area electron diffraction patterns are in good agreement with the reported theoretical results. The nano-laminated fracture of kink boundaries, delamination, and slipping was observed at the tip of the Vickers indent. The values of elastic modulus and Vickers hardness of the Y3Si2C2 ceramics sintered at 1500 °C were 156 and 6.4 GPa, respectively. The corresponding values of thermal and electrical conductivity were 13.7 W m-1 k-1 and 6.3 × 105 S m-1, respectively.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5221
Author(s):  
Jaroslaw Wozniak ◽  
Mateusz Petrus ◽  
Tomasz Cygan ◽  
Artur Lachowski ◽  
Bogusława Adamczyk-Cieślak ◽  
...  

This paper discusses the influence of Ti3C2 (MXene) addition on silicon nitride and its impact on the microstructure and mechanical properties of the latter. Composites were prepared through powder processing and sintered using the spark plasma sintering (SPS) technic. Relative density, hardness and fracture toughness, were analyzed. The highest fracture toughness at 5.3 MPa·m1/2 and the highest hardness at HV5 2217 were achieved for 0.7 and 2 wt.% Ti3C2, respectively. Moreover, the formation of the Si2N2O phase was observed as a result of both the MXene addition and the preservation of the α-Si3N4→β-Si3N4 phase transformation during the sintering process.


Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 735
Author(s):  
Nguyen Hoang Viet ◽  
Nguyen Thi Hoang Oanh

In this study, ex-situ Cu-TiC nanocomposites of 1, 3 and 5 vol. % TiC and in-situ Cu-TiH2-C nanocomposites (corresponding to 5 vol. % TiC) were prepared using ball milling and spark plasma sintering methods. Powder mixtures were milled for 4 h at 400 rpm. As-milled Cu-TiC composite powders were consolidated under an applied pressure of 70 MPa. The phase composition, and microstructure of the composite samples were characterized by X-ray diffraction, and scanning electron microscope and transmission electron microscope techniques, respectively. With the increasing TiC content from 1 to 5 vol. %, the hardness of the ex-situ composites when sintered at 600 °C changed between 161.4 and 178.5 HV and the electrical conductivity decreased from 52.1 to 47.6% IACS. In-situ Cu-TiH2-C nanocomposite sintered at 950 °C had higher hardness and electrical conductivity than ex-situ Cu-TiC composite due to having a homogenous distribution of nano reinforcement particles and dense structure.


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