Development of the composite bumper beam for passenger cars

1995 ◽  
Vol 32 (1-4) ◽  
pp. 491-499 ◽  
Author(s):  
Seong Sik Cheon ◽  
Jin Ho Choi ◽  
Dai Gil Lee
Keyword(s):  
2020 ◽  
Vol 1706 ◽  
pp. 012169
Author(s):  
N K Khedkar ◽  
C R Sonawane ◽  
Satish Kumar

2021 ◽  
Vol 9 (06) ◽  
pp. 435-447
Author(s):  
Aravind Babu ◽  
◽  
S. Jayakumar ◽  

An automotive bumper system consists of an energy absorber, fascia and bumper beam. Among them, the bumper beam is the main component contributing to the overall weight of the vehicle. The bumper beam absorbs the kinetic energy during an accidental collision by deflection in low speed impact and by deformation in high speed impact. Carbon Fibre Reinforced Plastic (CFRP), being an extremely strong and lightweight composite, is a good candidate for bumper beam material. Earlier used in high performance cars CFRP is nowadays being promoted to be used in passenger cars also. The reinforcement beam is the vital part which ensures safety and needs to be validated through Finite Element Analysis (FEA). Therefore, the double hat bumper beam is impacted with a cylindrical impactor and analyzed in Abaqus. In this paper the bumper beam is analyzed after weight reduction by putting circular holes for material saving. Further the effect on cost of production is calculated. Above all, material saving reduces carbon footprint.


2020 ◽  
Vol 1010 ◽  
pp. 52-57
Author(s):  
Abubakar Kazeem ◽  
Nur Azam Badarulzaman ◽  
Wan Fahmin Faiz Wan Ali

The automobile industry intends to consume more aluminium alloys in an effort to reduce the greenhouse emissions through the cut in the weight of the passenger cars. Experimental X7475 aluminium alloy is a good candidate to achieve this mission. Past efforts targeted at exploring the aluminium for bumper beam applications and even the recovery of aluminium from recycled beverage can (RBC) were not with the aim of upgrading the 3xxx to a novel 7xxx alloy. The wt. % of Zn was 5.0, 4.5 and 4.0, while Mg was left at 1.50, 1.25 and 1.00 wt. % with Mn at a peak of 0.075, 0.050 average and a least wt. % of 0.025. Alloys were homogenized and taken through annealing (O), natural aging (T4) and artificial aging (T6). The effect of hardening phases such as MgZn2 (ICDD 034-0457) due to heat treatments on the physical and mechanical properties of the new X7475 alloys was investigated. Formation of precipitates affected the density and hardness of the alloys produced via stir casting route. A least hardness of 63.40 Hv was observed in alloy H with a density of 2.7264 g/cm3 while the maximum of 113.06 Hv was recorded against alloy C in as-cast (AC). The result has contributed to the database of experimental alloys with the possibilities of producing a new material from RBCs for bumper beam applications. Future investigation should employ design of experiment (DOE) in optimization of the heat treatment for better mechanical properties.


1993 ◽  
Vol 21 (1) ◽  
pp. 23-39 ◽  
Author(s):  
R. W. Scavuzzo ◽  
T. R. Richards ◽  
L. T. Charek

Abstract Tire vibration modes are known to play a key role in vehicle ride, for applications ranging from passenger cars to earthmover equipment. Inputs to the tire such as discrete impacts (harshness), rough road surfaces, tire nonuniformities, and tread patterns can potentially excite tire vibration modes. Many parameters affect the frequency of tire vibration modes: tire size, tire construction, inflation pressure, and operating conditions such as speed, load, and temperature. This paper discusses the influence of these parameters on tire vibration modes and describes how these tire modes influence vehicle ride quality. Results from both finite element modeling and modal testing are discussed.


2018 ◽  
Vol 4 (5) ◽  
pp. 7
Author(s):  
Shivam Dwivedi ◽  
Prof. Vikas Gupta

As the four-wheel steering (4WS) system has great potentials, many researchers' attention was attracted to this technique and active research was made. As a result, passenger cars equipped with 4WS systems were put on the market a few years ago. This report tries to identify the essential elements of the 4WS technology in terms of vehicle dynamics and control techniques. Based on the findings of this investigation, the report gives a mechanism of electronically controlling the steering system depending on the variable pressure applied on it. This enhances the controlling and smoothens the operation of steering mechanism.


1950 ◽  
Vol 6 (2) ◽  
pp. 69-71
Author(s):  
Stephen M. DuBrule
Keyword(s):  

2011 ◽  
Vol 23 (1) ◽  
Author(s):  
Jerzy Merkisz ◽  
Ireneusz Pielecha ◽  
Jacek Pielecha ◽  
Kamil Brudnicki

Alloy Digest ◽  
1987 ◽  
Vol 36 (12) ◽  

Abstract UNS No. A02060 is an aluminum-mold casting alloy that responds to an age-hardening heat treatment. It is recommended for applications that require a combination of high tensile properties and good machinability. Among its many uses are fuel pump bodies, aircraft fittings and seat frames for railway passenger cars. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive and shear strength as well as fatigue. It also includes information on high temperature performance as well as casting, heat treating, machining, and joining. Filing Code: Al-285. Producer or source: Various aluminum companies.


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