Impact of the SiC addition on the morphological, structural and mechanical properties of Cu-SiC composite powders prepared by high energy milling

Author(s):  
Nailton T. Câmara ◽  
Rafael A. Raimundo ◽  
Cleber S. Lourenço ◽  
Luís M.F. Morais ◽  
David D.S. Silva ◽  
...  
2011 ◽  
Vol 43 (3) ◽  
pp. 289-294 ◽  
Author(s):  
J. Zhu ◽  
L. Ye ◽  
F. Wang

A Ti3AlC2/Al2O3 nanocomposite was synthesized using Ti, Al, C and TiO2 as raw materials by a novel combination of high-energy milling and hot pressing. The reaction path of the 3Ti-8C-16Al-9TiO2 mixture of powders was investigated, and the results show that the transitional phases TiC, TixAly and Al2O3 are formed in high-energy milling first, and then TixAly is transformed to the TiAl phase during the hot pressing. Finally, a reaction between TiC and TiAl occurs to produce Ti3AlC2 and the nanosized Ti3AlC2/Al2O3 composite is synthesized. The Ti3AlC2/Al2O3 composite possessed a good combination of mechanical properties with a hardness of 6.0 GPa, a flexural strength of 600 MPa, and a fracture toughness (K1C) of 5.8 MPa?m1/2. The strengthening and toughening mechanisms were also discussed.


2017 ◽  
Vol 6 (1) ◽  
Author(s):  
Yachao Wang ◽  
Jing Shi ◽  
Shiqiang Lu ◽  
Weihan Xiao

Graphene possesses many outstanding properties, such as high strength and light weight, making it an ideal reinforcement for metal matrix composite (MMCs). Meanwhile, fabricating MMCs through laser-assisted additive manufacturing (LAAM) has attracted much attention in recent years due to the advantages of low waste, high precision, short production lead time, and high flexibility. In this study, graphene-reinforced aluminum alloy AlSi10 Mg is fabricated using selective laser melting (SLM), a typical LAAM technique. Composite powders are prepared using high-energy ball milling. Room temperature tensile tests are conducted to evaluate the mechanical properties. Scanning electron microscopy observations are conducted to investigate the microstructure and fracture surface of obtain composite. It is found that adding graphene nanoplatelets (GNPs) significantly increases porosity, which offsets the enhancement of tensile performance as a result of GNPs addition. Decoupling effort is then made to separate the potential beneficial effects from GNPs addition and the detrimental effect from porosity increase. For this purpose, the quantitative relationship between porosity and material strength is obtained. Taking into consideration the strength reduction caused by the increased porosity, the strengthening effect of GNPs turns out to be significant, which reaches 60.2 MPa.


2015 ◽  
Vol 60 (2) ◽  
pp. 1523-1527 ◽  
Author(s):  
M. Suśniak ◽  
J. Karwan-Baczewska ◽  
J. Dutkiewicz ◽  
M. Actis Grande ◽  
M. Rosso

Abstract The present work investigates the possibility of using powder metallurgy processing for producing a metal matrix composite. Materials were prepared from AlSi5Cu2 chips with reinforcement of 10, 15, 20 wt. % silicon carbide. Aluminum alloy chips were milled with SiC powder in a high-energy ball mill by 40 hours. Mechanical alloying process lead to obtain an uniform distribution of hard SiC particles in the metallic matrix and refine the grain size. The consolidation of composite powders was performed by vacuum hot pressing at 450°C, under pressure of 600 MPa by 10 min. The results shows that the addition of SiC particles has a substantial influence on the microstructure and mechanical properties of composite powder as well as consolidated material. Hot pressing is an effective consolidation method which leads to obtain dense AlSi5Cu2/SiC composite with homogeneous structure and advanced mechanical properties.


2013 ◽  
Vol 84 ◽  
pp. 58-66 ◽  
Author(s):  
A.K. Shukla ◽  
Niraj Nayan ◽  
S.V.S.N. Murty ◽  
K. Mondal ◽  
S.C. Sharma ◽  
...  

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1305 ◽  
Author(s):  
Dora Janovszky

Pure Al particles reinforced with amorphous-nanocrystalline Cu36Zr48Ag8Al8 particles composite powders were prepared by high-energy milling without and with ethanol. The mechanical milling procedures were compared so that in the case of dry milling the particle size increased owing to cold welding, but the crystallite size decreased below 113 nm. The amorphous phase disappeared and was not developed until 30 h of milling time. Using ethanol as a process control agent, the particle size did not increase, while the amorphous fraction increased to 15 wt.%. Ethanol decomposed to carbon dioxide, water, and ethane. Its addition was necessary to increase the amount of the amorphous structure.


2014 ◽  
Vol 793 ◽  
pp. 37-44
Author(s):  
C.A. León-Patiño ◽  
D. Ramírez-Vinasco ◽  
E.A. Aguilar-Reyes

This work involves the preparation of Cu-Al-SiC composite powders by a high-energy milling process and the study of their densification behavior by cold compaction. The goal of the milling process is to get embedded the ceramic particles in the metal matrix to enhance the distribution of the metal and ceramic phases in the compacts, an important condition to derive in isotropic properties of consolidated materials. For comparison purposes, compressibility tests of a Cu-5Al matrix prepared by high-energy milling were performed; while additions of 1, 5 and 10 vol.% SiC were added to the matrix. It was found that the high-energy milling process leads to Cu-Al-SiC composite powders with a homogeneous distribution of the reinforcement in the matrix. Compressibility essays showed that densification of the powders decreased with SiC content; a densification of 73.7% was obtained for composites with 10% SiC compared to 76.0% for samples with 1% SiC at the maximum load applied. Milling time reduced the plastic deformation capacity of the matrix leading to fracture of the cold welded aggregates; the fracture process was accelerated by the addition of the hard reinforcement particles. Thus, morphology of the powders changed from laminar, to fine fragments and coarse aggregates, affecting the compaction behavior.


2010 ◽  
Vol 658 ◽  
pp. 169-172 ◽  
Author(s):  
Fen Wang ◽  
Bo Bo Liu ◽  
Jian Feng Zhu ◽  
Ya Ling Li

Al2O3/Ti2AlC composites were synthesized by high energy milling and hot-pressing at 1200°C in a vacuum furnace with a pressure of 4.8×10-2 Pa, using Ti, Al and C powder as raw materials. The effect of sintering temperature on the reactions, phase composition and microstructure of the synthesized products were investigated. The results show that the TiC and TiAl intermetallics composite powders were synthesized during the milling process. After the hot pressing, Ti2AlC phase was formed by the reaction between TiC and TiAl. A small amount of Al2O3 was also produced because of the oxidation of Al in the hot press process, which formed Al2O3/Ti2AlC composite together with the Ti2AlC at 1200°C. The fine grained Al2O3 particles disperse within Ti2AlC uniformly, which play a important role to strengthen Ti2AlC matrix, resulting in the increase of flexural strength and fracture toughness from 250 to 275.4MPa, 9.8 to 10.5MPa•m1/2, respectively.


Author(s):  
A. F. Sharipova ◽  
S. G. Psakhie ◽  
I. Gotman ◽  
M. I. Lerner ◽  
A. S. Lozhkomoev ◽  
...  

The paper states the results of obtaining Fe—Ag and Fe—Cu dense nanocomposites from composite powders consolidated by cold sintering in the high pressure gradient, as well as from nanosize powders of silver (Ag), iron (Fe) and copper (Cu). The results of mechanical tests conducted on Fe—Ag and Fe—Cu nanocomposites are provided. Nanocomposite powders were obtained by high energy attrition milling of carbonyl iron (Fe) micron scale powder and nanosize silver oxide powder (Ag2O), as well as iron and cuprous oxide (Cu2O) nanopowders. High resolution scanning electron microscopy was used to study the microstructure. Compacts featuring approximately 70 % of full density were annealed in hydrogen atmosphere to reduce silver and cuprous oxides to metals and to remove oxide layers from the surface of iron powder particles. This was followed by cold sintering — consolidation under high pressure at a room temperature. The data on specimen density dependence on pressure in the range of 0,25 —3,0 GPa were obtained. Densities were above 95 % of the full density for all nanocomposites, and close to 100 % of the full density under 3,0 GPa for Ag and Cu powders. High mechanical properties in three-point bending and compression were observed for all nanocomposites. It was found that mechanical properties of nanocomposites are substantially higher as compared with composites obtained from micron scale powders. Higher ductility was observed in Fe—Ag and Fe—Cu nanocomposites as compared with specimens obtained from nanostructured Fe.


Sign in / Sign up

Export Citation Format

Share Document