Innovative high-speed femtosecond laser nano-patterning for improved adhesive bonding of Ti6Al4V titanium alloy

2017 ◽  
Vol 18 ◽  
pp. 101-106 ◽  
Author(s):  
Giovanna Rotella ◽  
Leonardo Orazi ◽  
Marco Alfano ◽  
Sebastiano Candamano ◽  
Iaroslav Gnilitskyi
Author(s):  
Emel Kuram

Tool coatings can improve the machinability performance of difficult-to-cut materials such as titanium alloys. Therefore, in the current work, high-speed milling of Ti6Al4V titanium alloy was carried out to determine the performance of various coated cutting tools. Five types of coated carbide inserts – monolayer TiCN, AlTiN, TiAlN and two layers TiCN + TiN and AlTiN + TiN, which were deposited by physical vapour deposition – were employed in the experiments. Tool wear, cutting force, surface roughness and chip morphology were evaluated and compared for different coated tools. To understand the tool wear modes and mechanisms, detailed scanning electron microscope analysis combined with energy dispersive X-ray of the worn inserts were conducted. Abrasion, adhesion, chipping and mechanical crack on flank face and coating delamination, adhesion and crater wear on rake face were observed during high-speed milling of Ti6Al4V titanium alloy. In terms of tool wear, the lowest value was obtained with TiCN-coated insert. It was also found that at the beginning of the machining pass TiAlN-coated insert and at the end of machining TiCN-coated insert gave the lowest cutting force and surface roughness values. No change in chip morphology was observed with different coated inserts.


2021 ◽  
Vol 11 (12) ◽  
pp. 5406
Author(s):  
Fei Yin ◽  
Xia Ye ◽  
Hongbing Yao ◽  
Pengyu Wei ◽  
Xumei Wang ◽  
...  

In order to study the spallation phenomenon of titanium alloy under the shock of nanosecond laser, the Neodymium-Yttrium-Aluminum Garnet laser was used to carry out laser shock experiments on the surface of titanium alloy. By observing and measuring the surface morphology of the target material, the forming factors and the changes of the surface morphology under different parameter settings, the forming criteria of the titanium alloy were obtained. The results show that under the single variable method, the change of laser energy can affect the target shape variable, and there is a positive correlation between them. When the thickness was greater than or equal to 0.08 mm, no obvious cracks were found in the targets. Moreover, the number of impact times was the key factor for the target deformation; with the growth of impact times, the target deformation gradually became larger until the crack appeared. The larger the diameter of the spot, the more likely the target was to undergo plastic deformation. The surface of titanium alloy with a thickness of 0.08 mm appeared to rebound under specific laser shock condition. The changes in the back of the target material were observed in real time through a high-speed camera, and the plasma induced by the laser was observed in the process. This study is based on the results of previous studies to obtain the titanium alloy forming criteria, which provides a basis for the setting of laser parameters and the thickness of the target when the nanosecond laser impacts the Ti-6AL-4V target.


2021 ◽  
Vol 70 ◽  
pp. 300-306
Author(s):  
Shuai Wang ◽  
Yang Li ◽  
Yue Yang ◽  
Sunusi Marwana Manladan ◽  
Zhen Luo

2011 ◽  
Vol 487 ◽  
pp. 39-43 ◽  
Author(s):  
L. Tian ◽  
Yu Can Fu ◽  
W.F. Ding ◽  
Jiu Hua Xu ◽  
H.H. Su

Single-grain grinding test plays an important part in studying the high speed grinding mechanism of materials. In this paper, a new method and experiment system for high speed grinding test with single CBN grain are presented. In order to study the high speed grinding mechanism of TC4 alloy, the chips and grooves were obtained under different wheel speed and corresponding maximum undeformed chip thickness. Results showed that the effects of wheel speed and chip thickness on chip formation become obvious. The chips were characterized by crack and segment band feature like the cutting segmented chips of titanium alloy Ti6Al4V.


Metals ◽  
2015 ◽  
Vol 5 (3) ◽  
pp. 1148-1162 ◽  
Author(s):  
Kamel Moussaoui ◽  
Michel Mousseigne ◽  
Johanna Senatore ◽  
Remy Chieragatti ◽  
Pascal Lamesle

2016 ◽  
Vol 687 ◽  
pp. 236-242 ◽  
Author(s):  
Piotr Lacki ◽  
Judyta Różycka ◽  
Marcin Rogoziński

This requires the use of additional reinforcement in order to prevent excessive or permanent deformation of PVC windows. In the paper particular attention was devoted to space located in a corrosive environment exposed to chemical agents. For this purpose, proposed to change the previously used steel profiles reinforcements made of Ti6Al4V titanium alloy corrosion-resistant in the air, at sea and many types of industrial atmosphere. Analysis of the thermal insulation properties of PVC windows with additional reinforcement of profile Ti6Al4V titanium alloy was performed. PVC window set in a layer of thermal insulation was analyzed. Research was conducted using Finite Element Analysis. Numerical models and thermal calculations were made in the program ADINA, assuming appropriate material parameters. The constant internal temperature of 20 ̊ and an outer-20 ̊ was assumed. The course of temperature distribution in baffle in time 24 hours and graphs of characteristic points was obtained. The time of in which followed the steady flow of heat, as well as the course of isotherm of characteristic temperature in the baffle was determined. On the basis of numerical analysis obtained vector distribution of heat flux q [W/m2] and was determined heat transfer coefficients U [W/m2K] for the whole window with titanium reinforcement . All results were compared with the model of PVC windows reinforced with steel profile.


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