Rotational molding parameters of wood-plastic composite materials made of recycled high density polyethylene and wood particles

2021 ◽  
Vol 217 ◽  
pp. 108876
Author(s):  
Adan Arribasplata-Seguin ◽  
Roger Quispe-Dominguez ◽  
Walter Tupia-Anticona ◽  
Julio Acosta-Sullcahuamán
Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 262 ◽  
Author(s):  
Murtada Abass A. Alrubaie ◽  
Roberto A. Lopez-Anido ◽  
Douglas J. Gardner

The use of wood plastic composite lumber as a structural member material in marine applications is challenging due to the tendency of wood plastic composites (WPCs) to creep and absorb water. A novel patent-pending WPC formulation that combines a thermally modified wood flour (as a cellulosic material) and a high strength styrenic copolymer (high impact polystyrene and styrene maleic anhydride) have been developed with advantageous viscoelastic properties (low initial creep compliance and creep rate) compared with the conventional WPCs. In this study, the creep behavior of the WPC and high-density polyethylene (HDPE) lumber in flexure was characterized and compared. Three sample groupings of WPC and HDPE lumber were subjected to three levels of creep stress; 7.5, 15, and 30% of the ultimate flexural strength (Fb) for a duration of 180 days. Because of the relatively low initial creep compliance of the WPC specimens (five times less) compared with the initial creep compliance of HDPE specimens, the creep deformation of HDPE specimens was six times higher than the creep deformation of WPC specimens at the 30% creep stress level. A Power Law model predicted that the strain (3%) to failure in the HDPE lumber would occur in 1.5 years at 30% Fb flexural stress while the predicted strain (1%) failure for the WPC lumber would occur in 150 years. The findings of this study suggest using the WPC lumber in structural application to replace the HDPE lumber in flexure attributable to the low time-dependent deformation when the applied stress value is withing the linear region of the stress-strain relationship.


2016 ◽  
Vol 860 ◽  
pp. 69-72 ◽  
Author(s):  
Yehia M.S. El Shazly ◽  
Mohamed H. El Nemr ◽  
Ashraf A. Mubarak ◽  
Mohamed H. Zaki

In recent years, Wood Plastic Composite (WPC) has found widespread applications in the field of construction, decoration and furniture. In this work, the effect of weathering on the mechanical properties of WPC made from high density polyethylene (HDPE) and rice straw particles (RS) has been studied. Different loading of composite (20, 35 and 50% RS) were tested. Polyethylene wax (PE-wax) and UV-stabilizer were also added to assess their effect on the WPC composite.


Syntax Idea ◽  
2021 ◽  
Vol 3 (2) ◽  
pp. 383
Author(s):  
Siti Dwi Lazuardi ◽  
Akhdan Muhammad Muaz ◽  
Dina Fatimatuz Zahroh ◽  
Altalariq Pranantha Yudha Airlangga ◽  
Afyfah Ramadhani Dias Saputri

Kasus COVID-19 hingga saat ini terus mengalami peningkatan, terlalu banyaknya pasien yang membutuhkan perawatan intensif mengakibatkan rumah sakit mengalami kondisi overloaded capacity. Dalam rangka meminimalisir adanya pasien rawat mandiri dan berisiko adanya cluster keluarga, maka pemanfaatan container menjadi ruang isolasi apung sebagai alternatif bagi masyarakat untuk mendapat penanganan intensif COVID-19. Pemanfaatan container bekas 20 feet dipadukan dengan alas untuk mengapung berbahan HDPE (High-Density Polyethylene) dan alas pijakan WPC (Wood Plastic Composite). Dalam mempertimbangkan besaran biaya serta mengukur keoptimalan dari manfaat penelitian, maka penilitian ini menggunakan metode CBA (Cost-Benefit Analysis) dan metode BCR (Benefit Cost Ratio) untuk menguji kelayakan dari penelitian ini. Hasil penelitian menunjukan bahwa pemanfaatan container bekas menjadi ruang isolasi apung termasuk dalam kategori baik, dimana penelitian ini dapat menekan angka pasien isolasi mandiri sebesar 35% dan hasil perhitungan manfaat memiliki rasio sebesar 1,02 dan menghasilkan nilai NPV positif dengan batasan kelayakan yaitu BCR > 1, dan NPV > 1. Dari hasil penelitian tersebut, dapat disimpulkan bahwa, ruang isolasi apung ini layak untuk direalisasikan atau dioperasikan.


2021 ◽  
Author(s):  
Zahra Ranjbarha ◽  
Javad Mokhtari Aliabad ◽  
Parviz Aberoomand-Azar ◽  
Seyed Amin Mirmohammadi ◽  
Mohammad Saber-Tehrani

Abstract In this study, the ability to remove methylene blue cation pigment using wood-plastic composite containing high density polyethylene and wood powder as a recycled material was studied. The effect of some important parameters such as pH, adsorbent amount and contact time were investigated. Adsorption efficiencies for methylene blue was maximized at alkaline pH. Adsorption capacity increased with increasing adsorbent amount and contact time. The value of R2 in Langmuir model was equal to 1 and the separation factor for 0.5 and 1 g of adsorbent were 0.09 and 0.1, respectively. Given that the methylene blue adsorption data were more consistent with the Langmuir isotherm model, it can be stated that the wood-plastic composite probably has uniform adsorption surfaces and the adsorption process occurred in homogeneous system on the adsorbent surface. Based on the results of this study, it was observed that this composite is a suitable adsorbent for removing methylene blue from aqueous solutions and used as a purifying agent in the decolorization of effluents containing pigments. This adsorbent is recyclable and is cost-effective to remove dye from textile industry wastewater.


2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.


2018 ◽  
Vol 06 (01n02) ◽  
pp. 1850002
Author(s):  
Ban M. Alshabander ◽  
Awattif A. Mohammed ◽  
Asmaa Sh. Khalil

In this study, coal ash/recycled plastic composite material was fabricated with post-consumer high-density polyethylene (HDPE) and coal ash particles. The main idea of using coal ash, since it is also a waste product, as reinforcing filler in recycled HDPE is to reduce the cost, develop lightweight and produce environmental-friendly materials. Coal ash/recycled plastic composite have been used in significant applications as construction materials including flooring, landscaping, fencing, railing window framing and roof tiles. Effect of coal ash loading on the mechanical properties and thermal conductivity of coal ash/recycled HDPE composite were determined. It is expected to use waste materials in new field by getting novel composite materials with developed mechanical properties. It was found that coal ash filler indicated significant improvement on the mechanical properties of composites. The results show that the impact decreased tremendously from 57.32 to 15.8[Formula: see text]kJ/m2 with only 30[Formula: see text]wt.% loading of coal ash. The filler increases the elasticity of the material and reduces its ability to absorb deformation energy.


2012 ◽  
Author(s):  
Wan Aizan Wan Abdul Rahman ◽  
Chan Hoong Chen ◽  
Ahmad Fareed

Uji kaji ini dijalankan untuk mengkaji sifat fizikal dan terma bagi formulasi campuran polietilina berangkai silang gred acuan putaran berasaskan kebolehprosesan. High Density Polyethylene (HDPE) gred acuan putaran dicampur dengan pelbagai komposisi HDPE dan Low Density Polyethylene (LDPE) menggunakan penyemperit skru pendua. Indeks Aliran Lebur (MI) campuran dikaji berasaskan ASTM D 1238. Komposisi campuran tersebut disambung silang secara kimia dengan agen penyambung silang silane menggunakan 'two roll mill’. Kemudian sambung silang lembapan dilakukan di dalam water bath selama 4 jam dan 8 jam. Kandungan gel diukur mengikut ASTM D 2765 bagi menentukan darjah penyambungan silang. Bagi analisis terma,hanya sampel yang disambung silang dengan 2.0 phr agen penyambung silang silane dikaji dengan Kalorimetri Pengimbasan Pembeza (DSC) berdasarkan ASTM 3417. Ujian kestabilan terma bagi XLPE silane dilakukan dengan menggunakan Penganalisa Termogravimetri (TGA) mengikut ASTM D 3850. Keputusan bagi Indeks Aliran Lebur (MI) menunjukkan campuran antara HDPE gred acuan putaran dengan HDPE lebih tinggi berbanding LDPE, dengan itu menambahbaik kebolehprosesan bahan. Ketumpatan campuran antara HDPE gred acuan putaran HDPE meningkat sedikit manakala campuran dengan LDPE menurun sedikit. Sampel yang dicampur dengan HDPE tidak menunjukkan perubahan bagi suhu lebur, Tm manakala darjah penghabluran, Xc, mengalami penurunan. Sampel campuran dengan LDPE pula, Tm dan Xc menurun dengan bertambahnya komposisi LDPE menunjuk kepada kebolehprosesan yang lebih baik. Kandungan gel meningkat dengan penambahan kepekatan silane dan tidak bergantung kepada komposisi campuran. Masa pengawetan yang lebih panjang menghasilkan nilai gel yang tinggi. Kestabilan terma PE yang dirangkai silang lebih tinggi berbanding HDPE yang tidak dirangkai silang. Oleh yang demikian, penyambungan silang secara silane menambahkan kestabilan campuran. Kata kunci: HDPE rangkai silang silane, acuan putaran, sifat fizikal, sifat terma dan kebolehprosesan This study is aimed at investigating the physical and thermal properties of the modified rotational molding grade cross-linked polyethylene compound with respect to process ability. Rotational molding grade High Density Polyethylene (HDPE) was blended at various compositions with HDPE and Low Density Polyethylene (LDPE) using twin screw extruder. The melt index of the blends was studied according to ASTM D 1238. The blended compositions were chemically cross-linked with various amount of silane cross-linking agent using two roll-mill. Water curing was then undertaken at 100C in water bath for 4 and 8 hours. Gel content was measured according to ASTM D 2765 to determine the degree of cross-linking. For thermal analysis, only samples crosslinked with 2.0 phr silane cross-linking agent were investigated on the Differential Scanning Calorimetry (DSC) according to ASTM D 3417. The thermal stability test of the silane Crosslinkable Polyethylene (XLPE) was performed by Thermogravimetric Analyzer (TGA) according to ASTM D 3850. Results on melt index (MI) indicated that the rotational molding grade HDPE blended with HDPE showed higher MI compared to that with LDPE thus improved process ability. The density of rotational molding grade HDPE with HDPE was slightly increased whereas that blended with LDPE was slightly decreased. Samples blended with HDPE, melting temperature, Tm, barely changed and degree of crystallinity, Xc, decreased with compositions. Samples with LDPE Tm and Xc decreased with compositions thus improved process ability. As the silane concentrations increased, the gel content after curing was also increased but independent of compositions. Longer curing time resulted in higher gel content. Thermal stability of the crosslinked HDPE was higher than the uncross-linked HDPE, thus silane cross-linking help to stabilize the blends. Key words: Silane cross–linked high density polyethylene, rotational molding, thermal properties, physical properties and process ability


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