Mach number analysis on multi-stage perforated plates in high pressure reducing valve

Centrifugal compressors used for turbochargers need to achieve a wide operating range. The author has developed a high pressure ratio centrifugal compressor with pressure ratio 5.7 for a marine use turbocharger. In order to enhance operating range, two different types of recirculation devices were applied. One is a conventional recirculation device. The other is a new one. The conventional recirculation device consists of an upstream slot, bleed slot and the annular cavity which connects both slots. The new recirculation device has vanes installed in the cavity. These vanes were designed to provide recirculation flow with negative preswirl at the impeller inlet, a swirl counterwise to the impeller rotational direction. The benefits of the application of both of the recirculation devices were ensured. The new device in particular, shifted surge line to a lower flow rate compared to the conventional device. This paper discusses how the new recirculation device affects the flow field in the above transonic centrifugal compressor by using steady 3-D calculations. Since the conventional recirculation device injects the flow with positive preswirl at the impeller inlet, the major difference between the conventional and new recirculation device is the direction of preswirl that the recirculation flow brings to the impeller inlet. This study focuses on two effects which preswirl of the recirculation flow will generate. (1) Additional work transfer from impeller to fluid. (2) Increase or decrease of relative Mach number. Negative preswirl increases work transfer from the impeller to fluid as the flow rate reduces. It increases negative slope on pressure ratio characteristics. Hence the recirculation flow with negative preswirl will contribute to stability of the compressor. Negative preswirl also increases the relative Mach number at the impeller inlet. It moves shock downstream compared to the conventional recirculation device. It leads to the suppression of the extension of blockage due to the interaction of shock with tip leakage flow.

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Utilizing Novel Expandable Steel Packers to Overcome Multi-Stage Fracturing Completion Deployment Challenges in Horizontal Gas Wells

10.2118/206025-ms ◽

2021 ◽

Author(s):

Ebikebena M. Ombe ◽

Ernesto G. Gomez ◽

Aldia Syamsudhuha ◽

Abdullah M. AlKwiter

Keyword(s):

High Pressure ◽

High Temperature ◽

Cost Effective ◽

Outer Diameter ◽

Gas Wells ◽

Multi Stage ◽

High Pressure High Temperature ◽

Zonal Isolation ◽

Gas Bearing ◽

Productive Time

Abstract This paper discusses the successful deployment of Multi-stage Fracturing (MSF) completions, composed of novel expandable steel packers, in high pressure, high temperature (HP/HT) horizontal gas wells. The 5-7/8" horizontal sections of these wells were drilled in high pressure, high temperature gas bearing formations. There were also washed-outs & high "dog-legs" along their wellbores, due to constant geo-steering required to keep the laterals within the hydrocarbon bearing zones. These factors introduced challenges to deploying the conventional MSF completion in these laterals. Due to the delicate nature of their packer elastomers and their susceptibility to degradation at high temperature, these conventional MSF completions could not be run in such hostile down-hole conditions without the risk of damage or getting stuck off-bottom. This paper describes the deployment of a novel expandable steel packer MSF completion in these tough down-hole conditions. These expandable steel packers could overcome the challenges mentioned above due to the following unique features: High temperature durability. Enhanced ruggedness which gave them the ability to be rotated & reciprocated during without risk of damage. Reduced packer outer diameter (OD) of 5.500" as compared to the 5.625" OD of conventional elastomer MSF packers. Enhanced flexibility which enabled them to be deployed in wellbores with high dog-leg severity (DLS). With the ability to rotate & reciprocate them while running-in-hole (RIH), coupled with their higher annular clearance & tolerance of high temperature, the expandable steel packers were key to overcoming the risk of damaging or getting stuck with the MSF completion while RIH. Also, due to the higher setting pressure of the expandable steel packers when compared to conventional elastomer packers, there was a reduced risk of prematurely setting the packers if high circulating pressure were encountered during deployment. Another notable advantage of these expandable packers is that they provided an optimization opportunity to reduce the number of packers required in the MSF completion. In a conventional MSF completion, two elastomer packers are usually required to ensure optimum zonal isolation between each MSF stage. However, due to their superior sealing capability, only one expandable steel packer is required to ensure good inter-stage isolation. This greatly reduces the number of packers required in the MSF completion, thereby reducing its stiffness & ultimately reducing the probability of getting stuck while RIH. The results of using these expandable steel packers is the successful deployment of the MSF completions in these harsh down-hole conditions, elimination of non-productive time associated with stuck or damaged MSF completion as well as the safe & cost-effective completion in these critical horizontal gas wells.

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Numerical Study on Flow Characteristics in High Multi-Stage Pressure Reducing Valve

Volume 1A, Symposia: Keynotes; Advances in Numerical Modeling for Turbomachinery Flow Optimization; Fluid Machinery; Industrial and Environmental Applications of Fluid Mechanics; Pumping Machinery ◽

10.1115/fedsm2017-69210 ◽

2017 ◽

Author(s):

Fu-qiang Chen ◽

Zhi-xin Gao ◽

Jin-yuan Qian ◽

Zhi-jiang Jin

Keyword(s):

Energy Consumption ◽

Numerical Study ◽

Research Work ◽

Flow Characteristics ◽

Temperature Fields ◽

Turbulent Dissipation ◽

Technological Support ◽

Multi Stage ◽

Valve Opening ◽

Pressure Reducing Valve

In this paper, a new high multi-stage pressure reducing valve (HMSPRV) is proposed. The main advantages include reducing noise and vibration, reducing energy consumption and dealing with complex conditions. As a new high pressure reducing valve, its flow characteristics need to be investigated. For that the valve opening has a great effect on steam flow, pressure reduction and energy consumption, thus different valve openings are taken as the research points to investigate the flow characteristics. The analysis is conducted from four aspects: pressure, velocity, temperature fields and energy consumption. The results show that valve opening has a great effect on flow characteristics. No matter for pressure, velocity or temperature field, the changing gradient mainly reflects at those throttling components for all valve openings. For energy consumption, in the study of turbulent dissipation rate, it can be found that the larger of valve opening, the larger of energy consumption. It can be concluded that the new high multi-stage pressure reducing valve works well under complex conditions. This study can provide technological support for achieving pressure regulation, and benefit the further research work on energy saving and multi-stage design of pressure reducing devices.

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Influence of Skewing of Contact Face on Performance of Wave Rotor Refrigerators and Superchargers

Volume 6B: Energy ◽

10.1115/imece2013-63449 ◽

2013 ◽

Author(s):

Yuqiang Dai ◽

Fengxia Liu ◽

Jintao Wu ◽

Wei Wei ◽

Dapeng Hu ◽

...

Keyword(s):

High Pressure ◽

Mach Number ◽

Shock Waves ◽

Rotational Speed ◽

Channel Width ◽

Wave Rotor ◽

Coriolis Forces ◽

Local Loss ◽

Expansion Waves ◽

Pressure Port

As a novel generation of rotational gas wave machines, wave rotor machines such as wave rotor refrigerators (WRR) and wave rotor superchargers (WRS) are unsteady flow devices. In their passages two gas streams (with different pressure or even different phases) comes into direct contact can exchange energy due to the movement of shock waves and expansion waves. A detailed study shows that, when rotor channels open to the high pressure port gradually, the contact face in rotor channels inevitably skews, which is always accompanied with reflection of shockwaves. This causes very large energy dissipation and influences adversely on the refrigeration performance of WRR or the supercharging performance of WRS. In this work, factors such as centrifugal forces, Coriolis forces, gradual channel opening and gradual channel closing, etc, which influence the wave transportation and skewing of shock waves and contact faces are studied by means of computational fluid dynamics and experiments. The skewing of contact faces causes uneven distribution of velocity and large local loss. With rotation Mach number smaller than 0.3, the skewing of contact face can be alleviated. To reduce the adverse influence of rotation Mach number, a smaller rotor channel width or higher rotational speed is necessary. The rotation effect plays an important role for the skewing of gas discontinuities. Both the centrifugal and Coriolis forces of wave rotor cannot be ignored with the Rossby number of 1.3∼3.5. To reduce the skewing loss of contact face, a lower rotational speed seems necessary. The rotation speed of wave rotors has dialectical influences on the skewing of shock waves and contact faces. The jetting width of high pressure port is the key factor of the gradual opening of rotor channels. A feasible way to reduce skewing losses of gas waves is to optimize the ratio between high pressure port width and channel width. The validation experiments have got at least 3∼5% rise of isentropic efficiency for WRRs.

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