New approach for gear mesh stiffness evaluation of spur gears with surface defects

2020 ◽  
Vol 116 ◽  
pp. 104740
Author(s):  
Bilal El Yousfi ◽  
Abdenour Soualhi ◽  
Kamal Medjaher ◽  
François Guillet
Author(s):  
M H Arafa ◽  
M M Megahed

This paper presents a finite element (FE) modelling technique to evaluate the mesh compliance of spur gears. Contact between the engaging teeth is simulated through the use of gap elements. Analysis is performed on several gear combinations and the variation in tooth compliance along the contact location is presented in a non-dimensional form. Results are compared with earlier predictions based on analytical, numerical and experimental methods. Load sharing among the mating gear teeth is discussed, and the overall gear mesh stiffness together with its cyclic variation along the path of contact is evaluated.


2021 ◽  
Vol 160 ◽  
pp. 104291
Author(s):  
Andreas Beinstingel ◽  
Michael Keller ◽  
Michael Heider ◽  
Burkhard Pinnekamp ◽  
Steffen Marburg

2015 ◽  
Vol 13 (2) ◽  
pp. 16-21 ◽  
Author(s):  
Aleš Prokop ◽  
Kamil Řehák ◽  
Martin Zubík ◽  
Pavel Novotný

Abstract The noise, vibration and harshness (NVH) plays an important role in the transmission area of automotive industry. To understand all the impacts on the gearbox’s global dynamic behavior it is necessary to gain information from a simplified model, create methods and get an appropriate and well correlated results with the experiment. The method itself can be afterwards reused for more complex transmission, which could be supported by other measurements. This paper deals with creation of a gearbox’s simplified model, including essential mechanisms as gear mesh stiffness, backlash, bearing stiffness and modal properties of the main components. Except for the presented model, more models with different difficulty levels are used. Numerical results are compared with data from experiment with good correlation.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ying-Chung Chen ◽  
Xu Feng Cheng ◽  
Siu-Tong Choi

Purpose This study aims to study the dynamic characteristics of a helical geared rotor-bearing system with composite material rotating shafts. Design/methodology/approach A finite element model of a helical geared rotor-bearing system with composite material rotating shafts is developed, in which the rotating shafts of the system are composed of composite material and modeled as Timoshenko beam; a rigid mass is used to represent the gear and their gyroscopic effect is taken into account; bearings are modeled as linear spring-damper; and the equations of motion are obtained by applying Lagrange’s equation. Natural frequencies, mode description, lateral responses, axial responses, lamination angles, lamination numbers, gear mesh stiffness and bearing damping coefficients are investigated. Findings The desired mechanical properties could be constructed using different lamination numbers and fiber included angles by composite rotating shafts. The frequency of the lateral module decreases as the included angle of the fibers and the principal shaft of the composite material rotating shaft increase. Because of the gear mesh stiffness increase, the resonance frequency of the coupling module of the system decreases, the lateral module is not influenced and the steady-state response decreases. The amplitude of the steady-state lateral and axial responses gradually decreases as the bearing damping coefficient increases. Practical implications The model of a helical geared rotor-bearing system with composite material rotating shafts is established in this paper. The dynamic characteristics of a helical geared rotor-bearing system with composite rotating shafts are investigated. The numerical results of this study can be used as a reference for subsequent personnel research. Originality/value The dynamic characteristics of the geared rotor-bearing system had been reported in some literature. However, the dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts is still rarely investigated. This paper shows some novel results of lateral and axial response results obtained by different lamination angles and different lamination numbers. In the future, it makes valuable contributions for further development of dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts.


Author(s):  
J. S. Rao ◽  
J. R. Chang ◽  
T. N. Shiau

Abstract A general finite element model is presented for determining the coupled bending-torsion natural frequencies and mode shapes of geared rotors. Uncoupled bending and torsion frequencies are obtained for examples available in literature and the present program is verified against these. The effect of the gear box is considered to determine the coupled frequencies. Parameters studied include the pressure angle, gear mesh stiffness, and bearing properties. The gear pressure angle is shown to have no effect on the natural frequencies of rotors supported on isotropic bearing supports. Several case studies with bending-torsion coupling are considered and the results obtained are compared with those available in literature. The results of a general rotor system with 8lodes are also presented.


2018 ◽  
Vol 167 ◽  
pp. 02013
Author(s):  
Jeonghyun Park ◽  
Changjun Seo ◽  
Kwangsuck Boo ◽  
Heungseob Kim

Gear systems are extensively employed in mechanical systems since they allow the transfer of power with a variety of gear ratios. So gears cause the inherent deflections and deformations due to the high pressure which occurs between the meshing teeth when transmit power and results in the transmission error. It is usually assumed that the transmission error and variation of the gear mesh stiffness are the dominant excitation mechanisms. Predicting the static transmission error is a necessary condition to reduce noise radiated from the gear systems. This paper aims to investigate the effect of tooth profile modifications on the transmission error of helical gear. The contact stress analysis was implemented for different roll positions to find out the most critical roll angle in view point of root flank stress. The PPTE (peak-to-peak of transmission error) is estimated at the roll angles by different loading conditions with two dimensional FEM. The optimal profile modification from the root to the tip is proposed.


Symmetry ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 609
Author(s):  
Lingli Cui ◽  
Tongtong Liu ◽  
Jinfeng Huang ◽  
Huaqing Wang

This paper investigates the effect of a gear tooth peeling on meshing stiffness of involute gears. The tooth of the gear wheel is symmetric about the axis, and its symmetry will change after the gear spalling, and its meshing stiffness will also change during the meshing process. On this basis, an analytical model was developed, and based on the energy method a meshing stiffness algorithm for the complete meshing process of single gear teeth with peeling gears was proposed. According to the influence of the change of meshing point relative to the peeling position on the meshing stiffness, this algorithm calculates its stiffness separately. The influence of the peeling sizes on mesh stiffness is studied by simulation analysis. As a very important parameter, the study of gear mesh stiffness is of great significance to the monitoring of working conditions and the prevention of sudden failure of the gear box system.


2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Faysal Andary ◽  
Joerg Berroth ◽  
Georg Jacobs

This study introduces a new potential energy-based design method for simplifying elastic gear bodies in low- to mid-range frequency applications by bridging over the gear teeth with external stiffness elements. The advantage of the introduced method over more traditional approaches, which are either based on rigid gears or on replacing the teeth, is that the complex gear body and its dynamic behavior are preserved, albeit with fewer degrees of freedom. The method is demonstrated on a gear by replacing a single tooth under load and then validated numerically against a typical flexible gear model. The simulation results show good accuracy within the chosen frequency range and with a clear reduction in calculation time compared to the unreduced model. Furthermore, the extension and optimization potential of the results is discussed.


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