Design and optimization of crashworthy components based on lattice structure configuration

Structures ◽  
2020 ◽  
Vol 26 ◽  
pp. 969-981
Author(s):  
Alvian Iqbal Hanif Nasrullah ◽  
Sigit Puji Santosa ◽  
Tatacipta Dirgantara
Procedia CIRP ◽  
2021 ◽  
Vol 100 ◽  
pp. 732-737
Author(s):  
Zhiping Wang ◽  
Yicha Zhang ◽  
Gaofeng Li ◽  
Guoqing Jin ◽  
Alain Bernard

Author(s):  
Guoying Dong ◽  
Yunlong Tang ◽  
Yaoyao Fiona Zhao

The lattice structure is a type of cellular materials [1] that has truss-like structures with interconnected struts and nodes in a three-dimensional (3D) space. Compared to other cellular materials such as random foams and honeycombs, the lattice structures exhibit better mechanical performance [2]. Some examples of lattice structures are shown in Figure 8.1. The first one is a randomized lattice structure. Due to the disordered lattice cells, the properties of this type of lattice structures are stochastic and difficult to control. But it can be used as implants in orthopedic surgeries. The second and the third are lattice structures with periodic unit cells. The difference is that the strut thickness of the second one is uniform, which is called homogeneous lattice structures. However, the third one has non-uniform strut thickness for specific loading conditions, which is called heterogeneous lattice structures. By properly adjusting the material in vital parts of the lattice structure, the heterogeneous periodic lattice structure can have a better mechanical performance than the homogeneous one with the same weight. Plenty of design and optimization methods [3-5] have been proposed for lattice structures to pursue better performance in different engineering applications. For example, the lattice structure is applied to achieve lightweight [3, 4], energy absorption [6], and thermal management [7]. Due to the complexity of the geometry, the fabrication of lattice structures had been the most critical issue. However, with the development of Additive Manufacturing (AM) processes, the difficulty in the fabrication was largely relieved.


CIRP Annals ◽  
2019 ◽  
Vol 68 (1) ◽  
pp. 117-120 ◽  
Author(s):  
Nadhir Lebaal ◽  
Yicha Zhang ◽  
Frédéric Demoly ◽  
Sébastien Roth ◽  
Samuel Gomes ◽  
...  

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7618
Author(s):  
Alvian Iqbal Hanif Nasrullah ◽  
Sigit Puji Santosa ◽  
Djarot Widagdo ◽  
Faizal Arifurrahman

A critical external interference that often appears to pose a safety issue in rechargeable energy storage systems (RESS) for electric vehicles (EV) is ground impact due to stone impingement. This study aims to propose the new concept of the sandwich for structural battery protection using a lattice structure configuration for electric vehicle applications. The protective geometry consists of two layers of a twisted-octet lattice structure. The appropriate lattice structure was selected through topology and material optimization using an artificial neural network (ANN), genetic algorithms (GA), and multi-objective optimization with technique for order of preference by similarity to ideal solution (TOPSIS) methods. The optimization variables are the lattice structure relative density, ρ¯, angle, θ, and strength of the materials, σy. Numerical simulations were used to model the dynamic impact loading on the structures due to a conical stone mass of 0.77 kg traveling at 162 km/h. The two-layer lattice structure configuration appears to be suitable for the purposes of RESS protection. The optimum configuration for battery protection is a lattice structure with an angle of 66°, relative density of 0.8, and yield strength of 41 MPa. This optimum configuration can satisfy the safety threshold of battery-shortening deformation. Therefore, the proposed lattice structure configuration can potentially be implemented for electric vehicle applications to protect the battery from ground impact.


Author(s):  
H. Engelhardt ◽  
R. Guckenberger ◽  
W. Baumeister

Bacterial photosynthetic membranes contain, apart from lipids and electron transport components, reaction centre (RC) and light harvesting (LH) polypeptides as the main components. The RC-LH complexes in Rhodopseudomonas viridis membranes are known since quite seme time to form a hexagonal lattice structure in vivo; hence this membrane attracted the particular attention of electron microscopists. Contrary to previous claims in the literature we found, however, that 2-D periodically organized photosynthetic membranes are not a unique feature of Rhodopseudomonas viridis. At least five bacterial species, all bacteriophyll b - containing, possess membranes with the RC-LH complexes regularly arrayed. All these membranes appear to have a similar lattice structure and fine-morphology. The lattice spacings of the Ectothiorhodospira haloohloris, Ectothiorhodospira abdelmalekii and Rhodopseudomonas viridis membranes are close to 13 nm, those of Thiocapsa pfennigii and Rhodopseudomonas sulfoviridis are slightly smaller (∼12.5 nm).


Author(s):  
David C. Joy

In a crystalline solid the regular arrangement of the lattice structure influences the interaction of the incident beam with the specimen, leading to changes in both the transmitted and backscattered signals when the angle of incidence of the beam to the specimen is changed. For the simplest case the electron flux inside the specimen can be visualized as the sum of two, standing wave distributions of electrons (Fig. 1). Bloch wave 1 is concentrated mainly between the atom rows and so only interacts weakly with them. It is therefore transmitted well and backscattered weakly. Bloch wave 2 is concentrated on the line of atom centers and is therefore transmitted poorly and backscattered strongly. The ratio of the excitation of wave 1 to wave 2 varies with the angle between the incident beam and the crystal structure.


Author(s):  
E. F. Koch

Because of the extremely rigid lattice structure of diamond, generating new dislocations or moving existing dislocations in diamond by applying mechanical stress at ambient temperature is very difficult. Analysis of portions of diamonds deformed under bending stress at elevated temperature has shown that diamond deforms plastically under suitable conditions and that its primary slip systems are on the ﹛111﹜ planes. Plastic deformation in diamond is more commonly observed during the high temperature - high pressure sintering process used to make diamond compacts. The pressure and temperature conditions in the sintering presses are sufficiently high that many diamond grains in the sintered compact show deformed microtructures.In this report commercially available polycrystalline diamond discs for rock cutting applications were analyzed to study the deformation substructures in the diamond grains using transmission electron microscopy. An individual diamond particle can be plastically deformed in a high pressure apparatus at high temperature, but it is nearly impossible to prepare such a particle for TEM observation, since any medium in which the diamond is mounted wears away faster than the diamond during ion milling and the diamond is lost.


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