Effects of magnetic field and electric current on the solidification of AZ91D magnesium alloys using an electromagnetic vibration technique

2009 ◽  
Vol 487 (1-2) ◽  
pp. 187-193 ◽  
Author(s):  
Mingjun Li ◽  
Takuya Tamura ◽  
Naoki Omura ◽  
Kenji Miwa
2007 ◽  
Vol 22 (12) ◽  
pp. 3465-3474 ◽  
Author(s):  
Mingjun Li ◽  
Takuya Tamura ◽  
Kenji Miwa

In the present study, we solidified magnesium-based AZ31 alloys by an electromagnetic vibration technique in a superconducting magnetic field at a vibration frequency of 500 Hz. Two groups of processing variables were used to carry out experiments; one is that the electric current is set as 60 A so as to testify to the influence of magnetic flux density on microstructure development from 1 up to 10 T. The other is that the electric current increases from 10 up to 120 A in the static magnetic field of 10 T, from which the dependence of structure formation on electric current is revealed. It is found that with the increase of both magnetic flux density and the level of electric current, solidified structures experience a transition from coarse dendrites to equiaxed grains. The melt fluid induced by the vibration force during solidification may promote the dendrite to a fragment. Meanwhile, the solids can be driven to move out of the operating region of the solute redistribution boundary. These effects make it difficult to form a complete dendrite but a refined structure. Furthermore, the vibration force can result in the formation of deformation twins in the alloy that has a low critical stress for basal slip. Regarding the effect of the electric current on microstructure, heat (measured in joules) can be produced when a large electric current is imposed, which can ripen the microstructure and induce a nonuniform structure. The slow cooling rate also makes the number fraction of deformation twinning decrease due to a rapid migration rate of atoms at high temperatures.


2010 ◽  
Vol 638-642 ◽  
pp. 1453-1458
Author(s):  
Kenji Miwa ◽  
Ming Jun Li ◽  
Takuya Tamura

We have developed the refinement process of the microstructure of metallic materials by imposition of electromagnetic vibration force during solidification. This process is effective for both wrought magnesium alloys and cast ones. By simultaneous imposition of a static magnetic field of 10 Tesla under an alternative electric current of 60A, the average grain sizes of the AZ31B wrought alloy and the AZ91D cast alloy were obtained about 50 micron in both alloys. The grain size was affected by electric current frequency and had the minimum value at the special electric current frequncy of 500 to 2000 Hz and 900 Hz for wrought alloy and cast alloy, respectively. From experimental results, we suggested the mechanism of refinement of microstructure during solidification by imposition of electromagnetic vibration force. The cavitation phenomenon in liquid phase during electromagnetic vibration was effective to break down th esolid phase. And also the difference of electric conductivity between the solid phase and the liquid one brought vigorous vibration of the solid phase. Then the solid phase was suppressed its growth.


2018 ◽  
Vol 177 ◽  
pp. 08004
Author(s):  
Łukasz Tomków

The model of a single Nuclotron-type cable is presented. The goal of this model is to assess the behaviour of the cable under different loads. Two meshes with different simplifications are applied. In the first case, the superconductor in the cable is modelled as single region. Second mesh considers individual strands of the cable. The significant differences between the distributions of the electric current density obtained with both models are observed. The magnetic field remains roughly similar.


2010 ◽  
Vol 645 ◽  
pp. 145-185 ◽  
Author(s):  
A. M. SOWARD ◽  
E. DORMY

We consider the steady axisymmetric motion of an electrically conducting fluid contained within a spherical shell and permeated by a centred axial dipole magnetic field, which is strong as measured by the Hartmann number M. Slow axisymmetric motion is driven by rotating the inner boundary relative to the stationary outer boundary. For M ≫ 1, viscous effects are only important in Hartmann boundary layers adjacent to the inner and outer boundaries and a free shear-layer on the magnetic field line that is tangent to the outer boundary on the equatorial plane of symmetry. We measure the ability to leak electric current into the solid boundaries by the size of their relative conductance ɛ. Since the Hartmann layers are sustained by the electric current flow along them, the current inflow from the fluid mainstream needed to feed them increases in concert with the relative conductance, because of the increasing fraction ℒ of the current inflow leaked directly into the solids. Therefore the nature of the flow is sensitive to the relative sizes of ɛ−1 and M.The current work extends an earlier study of the case of a conducting inner boundary and an insulating outer boundary with conductance ɛo = 0 (Dormy, Jault & Soward, J. Fluid Mech., vol. 452, 2002, pp. 263–291) to other values of the outer boundary conductance. Firstly, analytic results are presented for the case of perfectly conducting inner and outer boundaries, which predict super-rotation rates Ωmax of order M1/2 in the free shear-layer. Successful comparisons are made with numerical results for both perfectly and finitely conducting boundaries. Secondly, in the case of a finitely conducting outer boundary our analytic results show that Ωmax is O(M1/2) for ɛo−1 ≪ 1 ≪ M3/4, O(ɛo2/3M1/2) for 1 ≪ ɛo−1 ≪ M3/4 and O(1) for 1 ≪ M3/4 ≪ ɛo−1. On increasing ɛo−1 from zero, substantial electric current leakage into the outer boundary, ℒo ≈ 1, occurs for ɛo−1 ≪ M3/4 with the shear-layer possessing the character appropriate to a perfectly conducting outer boundary. When ɛo−1 = O(M3/4) the current leakage is blocked near the equator, and the nature of the shear-layer changes. So, when M3/4 ≪ ɛo−1, the shear-layer has the character appropriate to an insulating outer boundary. More precisely, over the range M3/4 ≪ ɛo−1 ≪ M the blockage spreads outwards, reaching the pole when ɛo−1 = O(M). For M ≪ ɛo−1 current flow into the outer boundary is completely blocked, ℒo ≪ 1.


The distortion of the lines of flow of an electric current in a thin metal plate by the action of a magnetic field was discovered in 1879. Hall attributed this to the action of the magnetic field on the molecular currents in the metal film, which were deflected to one side or the other and accompanied by a corresponding twist of the equipotential lines. This explanation did not pass without criticism, and another theory of the effect found by Hall was published in 1884. In that paper the author seeks to explain the effect by assuming a combination of certain mechanical strains and Peltier effects, a thermo-electric current being set up between the strained and the unstrained portions. The effect of such strain was to produce a reverse effect in some metals, and these were precisely the metals for which the Hall effect was found to reverse. Aluminium was the only exception. In other respects, however, as shown by Hall in a later paper, Bidwell's theory did not stand the test of experiment, and the results lend no support to his theory, while they are in complete accordance withe the explanation that the molecular currents are disturbed by the action of the magnetic field. On the electron theory of metallic conduction, the mechanism of the Hall effect is more obvious, but at present no satisfactory explanation of the reversal found in some metals is known. Further experiments have made it clear that there is a real deflection of the elementary currents, due to the application of the magnetic field, independent of any effect due to strain.


2000 ◽  
Vol 123 (1) ◽  
pp. 31-42
Author(s):  
J. Liu ◽  
G. Talmage ◽  
J. S. Walker

The method of normal modes is used to examine the stability of an azimuthal base flow to both axisymmetric and plane-polar disturbances for an electrically conducting fluid confined between stationary, concentric, infinitely-long cylinders. An electric potential difference exists between the two cylinder walls and drives a radial electric current. Without a magnetic field, this flow remains stationary. However, if an axial magnetic field is applied, then the interaction between the radial electric current and the magnetic field gives rise to an azimuthal electromagnetic body force which drives an azimuthal velocity. Infinitesimal axisymmetric disturbances lead to an instability in the base flow. Infinitesimal plane-polar disturbances do not appear to destabilize the base flow until shear-flow transition to turbulence.


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