Advanced active-gas 3D printing of 436 stainless steel for future rocket engine structure manufacture

2022 ◽  
Vol 74 ◽  
pp. 256-265
Author(s):  
Daniel J. Thomas
Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 774 ◽  
Author(s):  
Damir Godec ◽  
Santiago Cano ◽  
Clemens Holzer ◽  
Joamin Gonzalez-Gutierrez

Fused filament fabrication (FFF) combined with debinding and sintering could be an economical process for three-dimensional (3D) printing of metal parts. In this paper, compounding, filament making, and FFF processing of feedstock material with 55% vol. of 17-4PH stainless steel powder in a multicomponent binder system are presented. The experimental part of the paper encompasses central composite design for optimization of the most significant 3D printing parameters (extrusion temperature, flow rate multiplier, and layer thickness) to obtain maximum tensile strength of the 3D-printed specimens. Here, only green specimens were examined in order to be able to determine the optimal parameters for 3D printing. The results show that the factor with the biggest influence on the tensile properties was flow rate multiplier, followed by the layer thickness and finally the extrusion temperature. Maximizing all three parameters led to the highest tensile properties of the green parts.


2017 ◽  
Vol 48 (10) ◽  
pp. 4831-4841 ◽  
Author(s):  
Lina Ji ◽  
Changzhen Wang ◽  
Wenjie Wu ◽  
Chao Tan ◽  
Guoyu Wang ◽  
...  

2017 ◽  
Vol 2 (6) ◽  
pp. 919-927 ◽  
Author(s):  
Bernhard Gutmann ◽  
Manuel Köckinger ◽  
Gabriel Glotz ◽  
Tania Ciaglia ◽  
Eyke Slama ◽  
...  

The design and 3D printing of a stainless steel reactor for reaction with a gaseous reagent is described.


The Analyst ◽  
2014 ◽  
Vol 139 (24) ◽  
pp. 6343-6347 ◽  
Author(s):  
S. Sandron ◽  
B. Heery ◽  
V. Gupta ◽  
D. A. Collins ◽  
E. P. Nesterenko ◽  
...  

3D printing of metal alloys, both stainless steel and titanium, has been used for the creation of long capillary columns (600 mm) within small footprint designs (30 mm × 58 mm) for use in high-pressure liquid chromatography applications.


2019 ◽  
Vol 2019 (04) ◽  
pp. 3338-3346
Author(s):  
P. Masek ◽  
T. Fornusek ◽  
P. Zeman ◽  
M. Bucko ◽  
J. Smolik ◽  
...  

2019 ◽  
Vol 120 (13) ◽  
pp. 1270-1275 ◽  
Author(s):  
N. V. Kazantseva ◽  
A. G. Merkushev ◽  
D. A. Shishkin ◽  
I. V. Ezhov ◽  
D. I. Davidov ◽  
...  

2021 ◽  
Vol 23 (4) ◽  
pp. 111-124
Author(s):  
Vasiliy Fedorov ◽  
◽  
Aleksandr Rygin ◽  
Vasiliy Klimenov ◽  
Nikita Martyushev ◽  
...  

Introduction. As of today, additive technologies are among the most promising methods to manufacture various parts. They allow producing parts of complex shapes and provide their quality structure. The quality of the structure formed depends on numerous parameters: equipment type, its operation mode, materials, shielding medium, etc. Large international companies producing 3D-printers provide technological guidelines for working on it. Such guidelines include the information on the manufacturers of raw materials (printing powders), products their equipment can work with and the operation modes that should be used with such powders. These parameters should be investigated to use it on the domestic equipment developed within the framework of research programs and import substitution programs. The researchers and developers of 3D-printing equipment frequently run into a problem of using currently available raw materials for obtaining parts possessing minimal porosity, uniform structure and mechanical properties similar to that of at least cast blanks. One of the widely used materials for 3D-printing is stainless steel. It has high corrosion resistance, which reduces the requirements to the medium in which 3D printing is carried out. Manufactured stainless steel products have a good combination of strength and plastic characteristics. The aim of the study is to obtain stainless steel specimens possessing minimal number of micro- and macro-defects and uniform structure by the method of wire arc additive manufacturing using an electron-beam setup developed at Tomsk Polytechnic University. The methods to study the AISI 308LSi stainless steel 3D-printed specimens are as follows: XRD analysis, tomography, chemical analysis, metallographic analysis, microhardness testing. Results and discussion. It is established that the AISI 308LSi stainless steel specimens manufactured using the electron-beam 3D-printing setup contain no macro-defects in the bulk of the specimens. There are small microdefects represented by residual gas pores with the dimensions of no more than 5.2 μm. The microstructure of the specimens is formed close to that of coarse-grained cast austenite steels and consists of columnar grains of the γ-Fe austenite matrix and high-temperature ferrite. The interfaces between the wire layers are not pronounced; however, there are small differences in phase composition. Based on the analysis of the results obtained, it is established that the use of electron-beam 3D-printing for the manufacture of parts from AISI 308LSi steel gives a structure similar to cast austenitic steels. Macro-defects do not appear, and the number of gas pores is small.


Author(s):  
Venkata Krishnan Sampath ◽  
Praveen Silori ◽  
Parth Paradkar ◽  
Stanislau Niauzorau ◽  
Aliaksandr Sharstniou ◽  
...  

Materials ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 182 ◽  
Author(s):  
Grzegorz Struzikiewicz ◽  
Wojciech Zębala ◽  
Andrzej Matras ◽  
Magdalena Machno ◽  
Łukasz Ślusarczyk ◽  
...  

This paper presents the characteristic of 316L steel turning obtained by 3D printing. The analysis of the influence of turning data on the components of the total cutting force, surface roughness and the maximum temperature values in the cutting zone are presented. The form of chips obtained in the machining process was also analyzed. Statistical analysis of the test results was developed using the Taguchi method.


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