Ultrafine-grain metals by severe plastic deformation

2014 ◽  
Vol 92 ◽  
pp. 1-14 ◽  
Author(s):  
Laszlo S. Toth ◽  
Chengfan Gu
2009 ◽  
Vol 23 (06n07) ◽  
pp. 1621-1626
Author(s):  
HYOUNG SEOP KIM

The technique of severe plastic deformation (SPD) enables one to produce metals and alloys with an ultrafine grain size of about 100 nm and less. As the mechanical properties of such ultrafine grained materials are governed by the plastic deformation during the SPD process, the understanding of the stress and strain development in a workpiece is very important for optimizing the SPD process design and for microstructural control. The objectives of this work is to present a constitutive model based on the dislocation density and dislocation cell evolution for large plastic strains as applied to equal channel angular pressing (ECAP). This paper briefly introduces the constitutive model and presents the results obtained with this model for ECAP by the finite element method.


2015 ◽  
Vol 1127 ◽  
pp. 91-97 ◽  
Author(s):  
Stanislav Rusz ◽  
Lubomír Čížek ◽  
Vít Michenka ◽  
Jan Dutkiewicz ◽  
Michal Salajka ◽  
...  

DRECE - Dual Rolls Equal Channel Extrusion" (dual rolls pressure combined with equal channel extrusion) method is used for production of metallic materials with very fine grain size (hereinafter referred to as UFG structure - Ultrafine Grain Size). During the actual forming process the principle of severe plastic deformation is used. The device is composed of the following main parts: “Nord” type gearbox, electric motor with frequency speed converter, multi-plate clutch, feed roller and pressure rollers with regulation of thrust, and of the forming tool itself – made of Dievar steel type. Metallic strip with dimensions 58×2×1000 mm (width x thickness x length) is inserted into the device. During the forming process the main cylinder in synergy with the pressure roller extrude the material through the forming tool without any change of cross section of the strip. In this way a significant refinement of grain is achieved by severe plastic deformation. This method is used for various types of metallic materials, non-ferrous metals and their alloys. Forming process is based on extrusion technology with zero reduction of thickness of the sheet metal with the ultimate aim - achieving a high degree of deformation in the formed material. The DRECE device is also being verified from the viewpoint of achievement of a UFG structure in a blank of circular cross-section (wire) with diameter of ø 8 mm × 1000 mm (length).


2006 ◽  
Vol 519-521 ◽  
pp. 45-54 ◽  
Author(s):  
Terence G. Langdon

Processing through the application of severe plastic deformation (SPD) has become important over the last decade because it is now recognized that it provides a simple procedure for producing fully-dense bulk metals with grain sizes lying typically in the submicrometer range. There are two major procedures for SPD processing. First, equal-channel angular pressing (ECAP) refers to the repetitive pressing of a metal bar or rod through a die where the sample is constrained within a channel bent through an abrupt angle at, or close to, 90 degrees. Second, high-pressure torsion (HPT) refers to the procedure in which the sample, generally in the form of a thin disk, is subjected to a very high pressure and concurrent torsional straining. Both of these processes are capable of producing metallic alloys with ultrafine grain sizes and with a reasonable degree of homogeneity. Furthermore, the samples produced in this way may exhibit exceptional mechanical properties including high strength at ambient temperature through the Hall-Petch relationship and a potential superplastic forming capability at elevated temperatures. This paper reviews these two procedures and gives examples of the properties of aluminum alloys after SPD processing.


2000 ◽  
Vol 634 ◽  
Author(s):  
Minoru Furukawa ◽  
Zenji Horita ◽  
Terence G. Langdon

ABSTRACTThe application of severe plastic deformation to metals provides a convenient procedure for achieving nanometer and submicrometer microstructures. Several different processing methods are available but Equal-Channel Angular Pressing (ECAP) is especially attractive because it provides an opportunity for preparing relatively large bulk samples. This paper describes the use of ECAP in preparing materials with ultrafine grain sizes and the subsequent properties of these materials at elevated temperatures. It is demonstrated that, provided precipitates are present to retain these small grain sizes at the high temperatures where diffusion is reasonably rapid, it is possible to achieve remarkably high superplastic elongations in the as-pressed materials and there is a potential for making use of this processing procedure to develop a superplastic forming capability at very rapid strain rates.


2001 ◽  
Vol 318 (1-2) ◽  
pp. 163-173 ◽  
Author(s):  
A.Yu. Vinogradov ◽  
V.V. Stolyarov ◽  
S. Hashimoto ◽  
R.Z. Valiev

2004 ◽  
Vol 467-470 ◽  
pp. 1301-1306 ◽  
Author(s):  
Jaroslaw Mizera ◽  
Małgorzata Lewandowska ◽  
Bogusława Adamczyk-Cieślak ◽  
Krzysztof Jan Kurzydlowski

Equal channel angular extrusion (ECAE) was used to obtain ultrafine grain structures in two aluminium- lithium alloys. The specimens were subjected to severe plastic deformation up to strain value of 9,2 at room temperature. After ECAE deformation, the grain size was reduced from an initial value of 300 µm to 1 µm. The main purpose of this study was to examine the recrystallization characteristics of ECAE treated specimens at temperatures of T = 0,5 and T = 0,7 Tm. At each temperature the specimens were heated for 1, 10, 100 seconds. The microstructure, texture and microhardness were examined in the as-deformed condition and after the annealing. The TEM observations indicate that in the Al-0.7 wt. % Li and Al-1.6 wt. % Li alloys, recrystallization has a continuous character. The microhardness results show that the lithium content increases, in an essential way, the mechanical properties of the alloys after severe plastic deformation and subsequent annealing. During ECAE process, a well pronounced texture with the orientation of the (441)[ 12 4 ], (145)[ 7 31] and (321)[ 3 4 6 ] types are formed within about ¼ volume of the material. After the annealing the grains acquire orientations other than those observed typically in these alloys when deformed by classical straining techniques followed by recrystallization.


2014 ◽  
Vol 59 (1) ◽  
pp. 359-364 ◽  
Author(s):  
S. Rusz ◽  
L. Cizek ◽  
M. Salajka ◽  
S. Tylsar ◽  
J. Kedron ◽  
...  

Abstract One of the ways to the more effective use of metallic materials is their processing by forming. At present in this the area the use of the process of severe plastic deformation (SPD process), leading to a refinement of the structure (materials with UFG structure) and thus to achievement of higher level of their utility value, is expanding. AlMn1Cu alloy is commercially produced aluminum alloy by the company Al Invest Bridlicna (the cast strip with a mild reduction by rolling up to 10% to the thickness of 10 and 15 mm, which has its uses especially in engineering. AZ31 alloy is commercially produced aluminum alloy after casting and extrusion at 400°C on final rod with 20 mm diameter. For experimental purposes from the belts of alloys the test samples of the underlying dimensions of 10x10 mm length 40 mm (geometry with channel deflection 20°) and 15x15 mm length 60 mm (geometry with helix matrix) in the direction of rolling were made. All three instruments are made of high tool steel - HOTVAR. For compare the influence of geometry ECAP tool on structure refining was used AlMn1Cu and AZ31 alloys were used three specially made tools ECAP, differing mainly in the construction design.


Sign in / Sign up

Export Citation Format

Share Document