Investigation on wear behaviour of Al7075-SiC metal matrix composites prepared by stir casting

2020 ◽  
Vol 26 ◽  
pp. 2992-2995
Author(s):  
Abhijit Bhowmik ◽  
Dipanjan Chakraborty ◽  
Dipankar Dey ◽  
Ajay Biswas
Author(s):  
T S Mahmoud ◽  
F H Mahmoud ◽  
H M Zakaria ◽  
T A Khalifa

This article describes the effect of the squeezing process on the porosity of partially remelted A319/20 vol% SiC particulate (SiCp) reinforced metal matrix composites (MMCs). The composite alloy was originally fabricated by a stir casting technique. The effect of squeezing process parameters such as the squeezing time, compressive stress, and the liquid weight fraction inside the melt on the overall porosity was extensively studied. Moreover, pin-on-disc wear tests were conducted to evaluate the effect of porosity on the wear resistance of the composites. It was found that the squeezed composites have lower overall porosity when compared with the as-cast composites. The lowest overall porosity content was observed when the squeezing process variables were at their peak values. After squeezing, the gas-bubble voids were practically eliminated, whereas the inter-particle voids were significantly reduced but not completely eliminated due to fracture of SiCp and generation of new inter-particle microvoids. Wear test results showed that the wear resistance of the squeezed composites was significantly higher than the as-cast composites due to the lower porosity content of the squeezed composites. The wear resistance of the squeezed composites depends significantly on the overall porosity. It has been found that the wear rate of the squeezed composites increase with increasing overall porosity.


2013 ◽  
Vol 22 (4) ◽  
pp. 096369351302200 ◽  
Author(s):  
S. Vijayakumar ◽  
L. Karunamoorthy

Aluminium metal matrix composites wear characterization is presented in the paper. The LM25 grade aluminium alloy is chosen as matrix material and reinforcements are silicon carbide, zircon and garnet particles. AlMMCs are produced by conventional stir casting method and heat treated before making wear test specimens according to the ASTM G99 standards. The wear behaviour of these composites is studied under laboratory conditions using a pin-on-disc wear test rig. The wear behaviour of these composites is studied under sliding on EN32 steel disc. The influence of reinforcement type, volume fraction, particle size, sliding speed, applied load and sliding distance is analyzed.


2018 ◽  
Vol 7 (3.34) ◽  
pp. 349
Author(s):  
Dr K. Arumugam ◽  
V Sathiyamoorthy ◽  
J Jerome Kingston ◽  
K Akiraman ◽  
Senthilkumar V ◽  
...  

Hybrid Metal matrix composites are commonly used in Aerospace, Automobile industries because of its light weight, High tensile strength, high resistance to wear and improved specific strength. This is mainly due to improved mechanical and tribological properties like strength, stiffness, abrasion, impact resistance and wears resistance. In the present scenario, a lot of research activities were on automobile. This paper direct the researchers and engineer towards suitable selection of materials by its properties in the relevant area and various  techniques involved in fabrication of metal matrix composites, predominantly on the liquid state metal processing method. In this work Al6061, Boron carbide, mica and hybrid Aluminium metal matrix composites are fabricated using Stir casting Techniques with varying mass fraction of mica 3%, 4%, 5% incorporated into the alloy, Sustaining the mass fraction of boron carbide as  10% for all proportions. Mica and B4C ceramic particles were incorporated into Al 6061 alloy by stir-casting method. In Stir casting method of composite materials synthesis, a dispersed phase (ceramic particles, short fibers) is mixed with a molten metal matrix by means of mechanical stirring. The samples were studied using scanning electron microscope (SEM) one of the most useful instrument for future research to know its microstructure. This study emphasize on the dry siding wear behaviour of aluminium reinforced with 3%,4%,5% mica and constant quantity of 10% boron carbide hybrid composite using a pin on disc. Wear performance of the hybrid composites were evaluated over a different load ranges and at different sliding velocities.  


2014 ◽  
Vol 612 ◽  
pp. 157-162 ◽  
Author(s):  
J. Udaya Prakash ◽  
T.V. Moorthy ◽  
S. Ananth

Wear behaviour of aluminium matrix composites are characterized by pin on disc wear test using various parameters such as sliding distance, sliding speed and load. MMC consists of aluminium alloy (A356) as the matrix material and particulate alumina of 5% and 10% by weight as the reinforcement was fabricated using stir casting. Wear resistance of composites are improved by the presence of reinforcements. Experiments were conducted based on the plan of experiments generated through Taguchi Technique. L9 orthogonal array was selected for analysis of data. The objective of this investigation is to study the influence of sliding speed, sliding distance, load and weight percentage reinforcement on wear rate of fabricated metal matrix composites.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Krishna Mohan Singh ◽  
Akhilesh Kumar Chauhan

The aim of this research paper is to find the wear behaviour of Al7075 MMCs. In this investigation, the wear tests on the as-cast and age-hardened specimens were performed on an advanced rotary tribometer. The materials selected for the analysis are Al7075 as a matrix, and the reinforcements are boron carbide. By using stir casting, metal matrix composites are manufactured by adding B4C as a reinforcement particulate in Al7075. The fabricated composites were characterized and the wear behaviour of these composites was carried out on an advanced rotary tribometer. The wt. % of the reinforcements was taken as 6%, 8%, 10%, and 12%. The almost homogeneous blending of reinforcements is shown by the microstructural characterization of Al7075 MMCs. It is observed that due to the rise in weight percentage of the reinforcement to 12% higher hardness is obtained. For 12% of reinforcements, there is an increase in hardness due to the heat treatment than that of the as-cast composites. From this study, it was found that the wear rate is the function of the applied load, microstructure, and volume fraction of the reinforcements. The wear rate was increasing with the sliding velocity.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1774
Author(s):  
Elżbieta Cygan-Bączek ◽  
Piotr Wyżga ◽  
Sławomir Cygan ◽  
Piotr Bała ◽  
Andrzej Romański

The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al2O3, and ZrO2 additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties.


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