Optimized projections and dose slices for the volumetric additive manufacturing of three dimensional objects

Author(s):  
Ribin Varghese Pazhamannil ◽  
P. Govindan ◽  
Abhilash Edacherian
2017 ◽  
Vol 906 ◽  
pp. 121-130 ◽  
Author(s):  
V. Korzhyk ◽  
V. Khaskin ◽  
O. Voitenko ◽  
Volodymyr Sydorets ◽  
O. Dolianovskaia

Using of welding technologies to produce metal volume objects allows considerable lowering of their manufacturing cost at simultaneous increase in productivity, compared to SLS-and SLM-processes. The most perspective welding technology of additive manufacturing of three-dimensional objects is plasma-arc technology with application of wires or powders. It allows creating at comparatively low heat input quality volumetric products with wall thickness from 3 to 50 mm from alloys based on Fe, Ni, Co, Cu, Ti, Al, as well as composite materials, containing refractory components.


Author(s):  
Andrew J. Birnbaum ◽  
Athanasios P. Iliopoulos ◽  
John C. Steuben ◽  
John G. Michopoulos

Despite increasing levels of acceptance, traditional additive manufacturing techniques continue to suffer from a number of fundamental drawbacks that act to limit broad adoption. These drawbacks include limits on processable materials, part properties/performance, geometric deviation and repeatability. The vast majority of existing processes also rely on a point-by-point approach to generate parts, resulting in exceedingly long build times and extremely poor scaling behavior. Furthermore, in general, current systems require significant levels of complexity for operation, resulting in the need for considerable upfront capital investment as well as continuing maintenance costs. A new manufacturing approach is presented here, based upon the generation of objects from the direct creation of constituent volumetric sub-regions. This process addresses many of the limitations described above, and has the potential to significantly alter the manner with which three-dimensional objects are realized.


2012 ◽  
Vol 713 ◽  
pp. 43-48
Author(s):  
L. Serenó ◽  
J. Delgado ◽  
Joaquim de Ciurana

The development of open Additive Manufacturing (AM) technologies, such as the Fab@Home system, has emerged as a freeform approach capable of producing complex three-dimensional objects with a broad variety of materials. The main objective of this work is to analyze and optimize the manufacturing capacity of this system when producing 3D edible objects. A new heated syringe deposition tool was developed and several process parameters were optimized to adapt this technology to consumers needs. The results revealed in this study show the potential of this system to produce customized edible objects without qualified personnel knowledge, therefore saving manufacturing costs compared to traditional technologies.


2021 ◽  
Vol 14 (3) ◽  
pp. 159-164
Author(s):  
Leonardo Leonardi ◽  
◽  
Roberto Marsili ◽  
Enrico Bellezza ◽  
Giovanni Angeli ◽  
...  

Additive manufacturing (AM) is the process of joining materials to create layer-by-layer three-dimensional objects using a 3D printer from a digital model. The great advantage of Additive Manufacturing is to allow a freer design than traditional processes. The development of additive manufacturing processes has permitted to optimize the production of the customized product through the modeling of the geometry and the knowledge of the morphometric parameters of the body structures. 3D printing has revolutionized the field of Regenerative Medicine because, starting from computerized tomography (CT) images and using traditional materials such as plastic and metals, it can provide customized prostheses for each patient, which adapt perfectly to the needs of the subject and act as structures support. 3D printing allows you to print three-dimensional porous scaffolds with a precise shape and chemical composition suitable for medical and veterinary use. Some of these scaffolds are biodegradable and appear to be ideal for bone tissue engineering. In fact, they are able to simulate extracellular matrix properties that allow mechanical support, favoring mechanical interactions and providing a model for cellular attachment and in vivo stimulation of bone tissue formation.


2019 ◽  
Vol 890 ◽  
pp. 113-145
Author(s):  
Imran Khan ◽  
Christina S. Kamma-Lorger ◽  
Saeed D. Mohan ◽  
Artur Mateus ◽  
Geoffrey R. Mitchell

Additive manufacturing (AM) is a well-known technology for making real three dimensional objects, based on metal, ceramic and plastic material used for various applications. The aim of this review is to explore and offer an insight in to the state of the art polymer based nanocomposites in to additive manufacturing applications. In context to this, the developing efforts and trends in nanocomposites development particularly for additive manufacturing processes were studied and summed up. The scope and limitations of nanocomposites into Stereolithography, selective laser sintering and fused deposition modeling was explored and highlighted. The review highlights widely accepted nanoparticles for range of applications including mechanical, electrical, flame retardance and crossing over into more biological with the use of polymer matrices. Acquisition of functional parts with limitations in regard to printing is highlighted. Overall, the review highlights successes, limitations and opportunities that the union of AM and polymer based nanocomposites can bring to science and technology.


2019 ◽  
Vol 42 (11) ◽  
pp. 645-657 ◽  
Author(s):  
Osama Abdelaal ◽  
Saied Darwish ◽  
Khaled Abd Elmougoud ◽  
Saleh Aldahash

The production of customized prostheses for the foot and ankle still relies on slow and laborious steps of the traditional plaster molding fabrication techniques. Additive manufacturing techniques where three-dimensional objects can be constructed directly based on the object’s computer-aided-design data in a layerwise manner has opened the door to new opportunities for manufacturing of novel and personalized medical devices. The purpose of the present study was to develop a new methodology for design and manufacturing of a customized silicone partial foot prosthesis via an indirect additive manufacturing process. Furthermore, the biomechanics of gait of a subject with partial foot amputation wearing the custom silicone foot prosthesis manufactured by the indirect additive manufacturing was characterized, in comparison with a matched healthy participant. This study has confirmed the possibility of producing silicone partial foot prosthesis by indirect additive manufacturing procedure. The amputated subject reported total comfort using the custom prosthesis during walking, as well as cosmetic advantages. The prosthesis restored the foot geometry and normalized many of gait characteristics. The findings presented here contribute to introduce a proper understanding of biomechanics of walking after wearing silicone partial foot prosthesis and are useful for prosthetists and rehabilitation therapists when treating patients after partial foot amputation.


2018 ◽  
Vol 16 (2) ◽  
pp. 104-107
Author(s):  
Veronica Verlan ◽  
Marcela Irovan

The usage of innovative technologies has become one of the most widespread ways of diversifying the current supply of clothing and footwear products. Therefore, using the 3D printing technologies in the garment production is a remarkable example of the symbiosis of creativity and technology, which creates unusual and fashionable clothing pieces. Although the 3D printing technology is a relatively new technology and allows creating unique garments it must not neglect important features of clothing products such as cost-accessibility, comfort and aesthetic appearance. The research on these aspects is prior to implement this technology in the manufacturing process. The study includes the analysis of the current 3D printing technologies which are used for obtaining three-dimensional objects, the current directions of implementing this technology in the industry, as well as the opportunities of applying this technology in the process of clothing’s creation. Therefore, this paper concludes the study with the creation of a clothing product – a blouse for women, which is including a 3D printed part confirming this way the possibility of creation of clothing products, which would integrate innovative elements which were obtained by implementing the advanced technology of additive manufacturing.


Author(s):  
Pu Huang ◽  
Dongping Deng ◽  
Yong Chen

Heterogeneous object modeling and fabrication has been studied in the past few decades. Recently the idea of digital materials has been demonstrated by using Additive Manufacturing (AM) processes. Our previous study illustrated that the mask-image-projection based Stereolithography (MIP-SL) process is promising in fabricating such heterogeneous objects. In the paper, we present an integrated framework for modeling and fabricating heterogenous objects based on the MIP-SL process. Our approach can achieve desired grading transmission between different materials in the object by considering the fabrication constraints of the MIP-SL process. The MIP-SL process planning of a heterogeneous model and the hardware setup for its fabrication are also presented. Test cases including physical experiments are performed to demonstrate the possibility of using heterogeneous materials to achieve desired physical properties. Future work on the design and fabrication of objects with heterogeneous materials is also discussed.


Algorithms ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 72
Author(s):  
Luca Tonti ◽  
Alessandro Patti

Collision between rigid three-dimensional objects is a very common modelling problem in a wide spectrum of scientific disciplines, including Computer Science and Physics. It spans from realistic animation of polyhedral shapes for computer vision to the description of thermodynamic and dynamic properties in simple and complex fluids. For instance, colloidal particles of especially exotic shapes are commonly modelled as hard-core objects, whose collision test is key to correctly determine their phase and aggregation behaviour. In this work, we propose the Oriented Cuboid Sphere Intersection (OCSI) algorithm to detect collisions between prolate or oblate cuboids and spheres. We investigate OCSI’s performance by bench-marking it against a number of algorithms commonly employed in computer graphics and colloidal science: Quick Rejection First (QRI), Quick Rejection Intertwined (QRF) and a vectorized version of the OBB-sphere collision detection algorithm that explicitly uses SIMD Streaming Extension (SSE) intrinsics, here referred to as SSE-intr. We observed that QRI and QRF significantly depend on the specific cuboid anisotropy and sphere radius, while SSE-intr and OCSI maintain their speed independently of the objects’ geometry. While OCSI and SSE-intr, both based on SIMD parallelization, show excellent and very similar performance, the former provides a more accessible coding and user-friendly implementation as it exploits OpenMP directives for automatic vectorization.


2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Min Yang ◽  
Lu Wang ◽  
Wentao Yan

AbstractA three-dimensional phase-field model is developed to simulate grain evolutions during powder-bed-fusion (PBF) additive manufacturing, while the physically-informed temperature profile is implemented from a thermal-fluid flow model. The phase-field model incorporates a nucleation model based on classical nucleation theory, as well as the initial grain structures of powder particles and substrate. The grain evolutions during the three-layer three-track PBF process are comprehensively reproduced, including grain nucleation and growth in molten pools, epitaxial growth from powder particles, substrate and previous tracks, grain re-melting and re-growth in overlapping zones, and grain coarsening in heat-affected zones. A validation experiment has been carried out, showing that the simulation results are consistent with the experimental results in the molten pool and grain morphologies. Furthermore, the grain refinement by adding nanoparticles is preliminarily reproduced and compared against the experimental result in literature.


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